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IPL1-120-02-S-D-P Equivalent & Substitute Parts
Part Overview
The IPL1-120-02-S-D-P is a surface mount rectangular connector header manufactured by Samtec Inc. in the Mini Mate® IPL1 series. This connector is an active product designed for board-to-cable/wire applications with 40 positions arranged in 2 rows at 0.100" (2.54mm) pitch. The part is stocked with 1020 units available as new original inventory.
Alternative models may be required due to inventory constraints, regional availability, or specific application requirements while maintaining electrical and mechanical compatibility.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Manufacturer | Samtec Inc. |
| Series | Mini Mate® IPL1 |
| Connector Type | Header |
| Contact Type | Male Pin |
| Number of Positions | 40 |
| Number of Rows | 2 |
| Pitch - Mating | 0.100" (2.54mm) |
| Row Spacing - Mating | 0.100" (2.54mm) |
| Mounting Type | Surface Mount |
| Shrouding | Shrouded - 4 Wall |
| Termination | Solder |
| Fastening Type | Locking Ramp |
| Insulation Material | Liquid Crystal Polymer (LCP) |
| Contact Material | Phosphor Bronze |
| Contact Finish - Mating | Gold (30.0µin / 0.76µm) |
| Contact Finish - Post | Tin |
| Operating Temperature | -55°C ~ 125°C |
| Voltage Rating | 675VAC, 954VDC |
| Material Flammability Rating | UL94 V-0 |
| RoHS Status | ROHS3 Compliant |
| Moisture Sensitivity Level (MSL) | 1 (Unlimited) |
Substitute Part Grouping Explanation
The IPL1-120-02-S-D-K qualifies as a direct substitute for the IPL1-120-02-S-D-P based on identical electrical and mechanical parameters. Substitution is valid when the following criteria are met:
- Same connector series: Mini Mate® IPL1
- Identical contact configuration: 40 positions, 2 rows, 0.100" pitch
- Matching mounting type: Surface Mount
- Identical shrouding and fastening: Shrouded 4-wall with locking ramp
- Same material specifications: Phosphor bronze contacts with gold mating finish and tin post finish
- Equivalent environmental ratings: -55°C ~ 125°C operating temperature, UL94 V-0 flammability
- Matching compliance: ROHS3 compliant, MSL 1
The substitution is based on the base product number IPL1-120, which defines the core connector platform. Variations in the part number suffix (P vs. K) represent packaging or minor configuration differences that do not affect electrical or mechanical compatibility.
Parameter Comparison
| Parameter | IPL1-120-02-S-D-P | IPL1-120-02-S-D-K | Match |
|---|---|---|---|
| Manufacturer | Samtec Inc. | Samtec Inc. | ✓ |
| Series | Mini Mate® IPL1 | Mini Mate® IPL1 | ✓ |
| Connector Type | Header | Header | ✓ |
| Contact Type | Male Pin | Male Pin | ✓ |
| Number of Positions | 40 | 40 | ✓ |
| Number of Rows | 2 | 2 | ✓ |
| Pitch - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) | ✓ |
| Row Spacing - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) | ✓ |
| Mounting Type | Surface Mount | Surface Mount | ✓ |
| Shrouding | Shrouded - 4 Wall | Shrouded - 4 Wall | ✓ |
| Termination | Solder | Solder | ✓ |
| Fastening Type | Locking Ramp | Locking Ramp | ✓ |
| Insulation Material | Liquid Crystal Polymer (LCP) | Liquid Crystal Polymer (LCP) | ✓ |
| Contact Material | Phosphor Bronze | Phosphor Bronze | ✓ |
| Contact Finish - Mating | Gold (30.0µin / 0.76µm) | Gold (30.0µin / 0.76µm) | ✓ |
| Contact Finish - Post | Tin | Tin | ✓ |
| Operating Temperature | -55°C ~ 125°C | -55°C ~ 125°C | ✓ |
| Voltage Rating | 675VAC, 954VDC | 675VAC, 954VDC | ✓ |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 | ✓ |
| RoHS Status | ROHS3 Compliant | ROHS3 Compliant | ✓ |
| Moisture Sensitivity Level (MSL) | 1 (Unlimited) | 1 (Unlimited) | ✓ |
| Product Status | Active | Active | ✓ |
Engineering Selection Recommendations
Both IPL1-120-02-S-D-P and IPL1-120-02-S-D-K are active products from Samtec Inc. with identical electrical and mechanical specifications. Selection between these parts should be based on:
- Inventory availability: IPL1-120-02-S-D-P has 1020 units in stock; IPL1-120-02-S-D-K has 968 units in stock
- Compliance requirements: Both parts meet ROHS3 compliance and UL94 V-0 flammability standards
- Supply chain considerations: Either part is suitable for applications requiring Mini Mate® IPL1 series 40-position headers with surface mount termination
No additional testing or qualification is required when substituting between these parts, as all critical electrical and mechanical parameters are identical.
Frequently Asked Questions (FAQ)
Q: Can IPL1-120-02-S-D-K be used as a direct replacement for IPL1-120-02-S-D-P?
A: Yes. Both parts share identical electrical and mechanical specifications, including connector type, position count, pitch, mounting method, contact materials, and environmental ratings. The parts are interchangeable for all applications requiring Mini Mate® IPL1 series 40-position surface mount headers.
Q: What is the difference between the P and K suffix in the part numbers?
A: The suffix variation does not affect electrical or mechanical compatibility. Both parts conform to the same base product specification IPL1-120 and are functionally equivalent.
Q: Are there any PCB layout or footprint differences between these parts?
A: No. Both parts have identical mounting specifications, pitch, row spacing, and shrouding dimensions. PCB footprints and assembly procedures are identical.
Q: Do both parts meet the same compliance standards?
A: Yes. Both IPL1-120-02-S-D-P and IPL1-120-02-S-D-K are ROHS3 compliant with UL94 V-0 flammability ratings and MSL 1 moisture sensitivity levels.
Q: What is the operating temperature range for these connectors?
A: Both parts operate across -55°C to 125°C, suitable for industrial and commercial applications.
Q: What voltage ratings apply to these connectors?
A: Both parts are rated for 675VAC and 954VDC, providing compatibility with standard industrial power and signal applications.
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