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ICO-486-S8A-T Equivalent & Substitute Parts
Part Overview
The ICO-486-S8A-T is a 48-position DIP socket manufactured by 3M, designed for through-hole mounting of dual inline package integrated circuits. This component features a 0.6" (15.24mm) row spacing with tin-plated phosphor bronze contacts rated for 1 A at operating temperatures from -65°C to 105°C. The part is classified as obsolete, making equivalent and substitute parts necessary for ongoing production and maintenance applications.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Manufacturer Part Number | ICO-486-S8A-T |
| Manufacturer | 3M |
| Category | Sockets for ICs, Transistors |
| Type | DIP, 0.6" (15.24mm) Row Spacing |
| Number of Positions | 48 (2 x 24) |
| Pitch - Mating | 0.100" (2.54mm) |
| Pitch - Post | 0.100" (2.54mm) |
| Contact Finish - Mating | Tin |
| Contact Material - Mating | Phosphor Bronze |
| Mounting Type | Through Hole |
| Termination | Solder |
| Operating Temperature Range | -65°C ~ 105°C |
| Current Rating | 1 A |
| Housing Material | Polyester, Glass Filled |
| Flammability Rating | UL94 V-0 |
| Product Status | Obsolete |
| RoHS Status | RoHS non-compliant |
Substitute Part Grouping Explanation
Substitution eligibility for the ICO-486-S8A-T is determined by the following critical parameters:
Core Compatibility Parameters:
- Number of Positions: 48 (2 x 24)
- Row Spacing: 0.6" (15.24mm)
- Pitch - Mating: 0.100" (2.54mm)
- Pitch - Post: 0.100" (2.54mm)
- Mounting Type: Through Hole
- Termination: Solder
Substitute Parts Identified:
-
4848-6004-CP (3M, Series 4800) — Direct 3M equivalent with identical mechanical and electrical specifications. Active product status with improved RoHS3 compliance.
-
116-41-648-41-006000 (Mill-Max Manufacturing Corp., Series 116) — Functionally compatible with enhanced performance characteristics including elevated frame design, higher current rating (3 A), and extended operating temperature range (-55°C ~ 125°C).
-
116-91-648-41-006000 (Mill-Max Manufacturing Corp., Series 116) — Functionally compatible with specifications matching 116-41-648-41-006000, with Tin-Lead post finish.
-
116-93-648-41-006000 (Mill-Max Manufacturing Corp., Series 116) — Functionally compatible with identical pin configuration and row spacing, featuring gold-plated mating contacts and reduced termination post length (0.108").
All substitute parts maintain the required 48-position DIP configuration, 0.6" row spacing, and 0.100" pitch specifications necessary for direct mechanical and electrical compatibility.
Parameter Comparison
| Parameter | ICO-486-S8A-T | 4848-6004-CP | 116-41-648-41-006000 | 116-91-648-41-006000 | 116-93-648-41-006000 |
|---|---|---|---|---|---|
| Manufacturer | 3M | 3M | Mill-Max | Mill-Max | Mill-Max |
| Number of Positions | 48 (2 x 24) | 48 (2 x 24) | 48 (2 x 24) | 48 (2 x 24) | 48 (2 x 24) |
| Row Spacing | 0.6" (15.24mm) | 0.6" (15.24mm) | 0.6" (15.24mm) | 0.6" (15.24mm) | 0.6" (15.24mm) |
| Pitch - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Pitch - Post | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Contact Finish - Mating | Tin | Tin | Gold | Gold | Gold |
| Contact Material - Mating | Phosphor Bronze | Phosphor Bronze | Beryllium Copper | Beryllium Copper | Beryllium Copper |
| Mounting Type | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole |
| Termination | Solder | Solder | Solder | Solder | Solder |
| Operating Temperature Range | -65°C ~ 105°C | -25°C ~ 85°C | -55°C ~ 125°C | -55°C ~ 125°C | -55°C ~ 125°C |
| Current Rating | 1 A | 1 A | 3 A | 3 A | 3 A |
| Housing Material | Polyester, Glass Filled | Polyester, Glass Filled | PCT, Polyester | PCT, Polyester | PCT, Polyester |
| Flammability Rating | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | — |
| Product Status | Obsolete | Active | Active | Active | Active |
| RoHS Status | RoHS non-compliant | ROHS3 Compliant | ROHS3 Compliant | Not specified | RoHS non-compliant |
Engineering Selection Recommendations
For Direct Replacement (Identical Specifications): The 4848-6004-CP represents the optimal direct substitute, maintaining identical mechanical and electrical characteristics while offering active product status and ROHS3 compliance. This part is recommended for applications where the original operating temperature range (-65°C ~ 105°C) and 1 A current rating are required.
For Enhanced Performance Applications: The Mill-Max 116-series parts (116-41-648-41-006000, 116-91-648-41-006000, and 116-93-648-41-006000) provide superior performance characteristics including extended operating temperature range (-55°C ~ 125°C), increased current rating (3 A), and gold-plated mating contacts for improved contact reliability. These parts are suitable for applications requiring higher performance margins or enhanced environmental specifications.
Compliance Considerations: The 4848-6004-CP and Mill-Max 116-41-648-41-006000 both carry ROHS3 compliance certification, making them suitable for applications subject to RoHS regulations. The original ICO-486-S8A-T is RoHS non-compliant; substitution with compliant alternatives is necessary for regulated applications.
Temperature Range Limitations: Applications requiring the full -65°C lower temperature limit of the original part should note that the 4848-6004-CP operates only to -25°C minimum. The Mill-Max 116-series parts extend to -55°C, providing closer alignment to the original specification while not achieving the full -65°C lower limit.
Frequently Asked Questions (FAQ)
Q: Can the 4848-6004-CP be used as a direct replacement for the ICO-486-S8A-T? A: Yes. The 4848-6004-CP maintains identical pin count (48), row spacing (0.6"), pitch (0.100"), contact finish (tin), and current rating (1 A). The primary difference is the reduced operating temperature range (-25°C ~ 85°C versus -65°C ~ 105°C). Verify that your application does not require operation below -25°C.
Q: What are the advantages of the Mill-Max 116-series substitutes? A: The 116-series parts offer three key advantages: extended operating temperature range (-55°C ~ 125°C), increased current rating (3 A), and gold-plated mating contacts for superior contact reliability. These enhancements provide greater performance margins for demanding applications.
Q: Are there any mechanical differences between the substitute parts? A: All substitute parts maintain the same 48-position DIP configuration and 0.6" row spacing. The Mill-Max 116-series parts feature an elevated frame design and vary in termination post length. The 116-93-648-41-006000 has a shorter post length (0.108") compared to the 116-41 and 116-91 variants (0.236"). Verify PCB hole depth compatibility before selection.
Q: Which substitute is recommended for new designs? A: For new designs, the 4848-6004-CP is recommended if the original operating temperature and current specifications are sufficient. For applications requiring enhanced performance or extended temperature range, the Mill-Max 116-41-648-41-006000 is the preferred choice due to its ROHS3 compliance and superior electrical characteristics.
Q: Do all substitutes have the same contact finish? A: No. The 4848-6004-CP maintains tin-plated contacts matching the original. The Mill-Max 116-series parts feature gold-plated mating contacts with tin or tin-lead plated posts. Gold plating provides improved corrosion resistance and contact reliability compared to tin plating.
Q: What is the packaging difference between these parts? A: The ICO-486-S8A-T packaging is not specified in the data. The 4848-6004-CP is supplied in tube packaging. The Mill-Max 116-series parts are also supplied in tube packaging. Confirm packaging requirements with your procurement specifications.
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