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ICA-648-SGG Equivalent & Substitute Parts
Part Overview
The ICA-648-SGG is a 48-position DIP socket manufactured by Samtec Inc., designed for through-hole mounting applications requiring gold-plated beryllium copper contacts. This component is classified as an active product and serves as an interconnection solution for dual-in-line integrated circuits with 0.6" row spacing and 0.100" pitch.
Substitute parts become necessary when the primary component reaches end-of-life status, inventory constraints occur, or when design requirements permit alternative contact materials and performance specifications within acceptable electrical and mechanical tolerances.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Number of Positions | 48 (2 x 24) |
| Row Spacing | 0.6" (15.24mm) |
| Pitch - Mating | 0.100" (2.54mm) |
| Pitch - Post | 0.100" (2.54mm) |
| Contact Finish - Mating | Gold |
| Mounting Type | Through Hole |
| Termination | Solder |
| Operating Temperature Range | -55°C ~ 125°C |
| Contact Resistance | 10mOhm |
| Current Rating | 1 A |
| Material Flammability Rating | UL94 V-0 |
| RoHS Status | ROHS3 Compliant |
Substitute Part Grouping Explanation
Substitution eligibility for the ICA-648-SGG is determined by strict alignment of the following critical parameters:
Mandatory Matching Parameters:
- Number of Positions: 48 (2 x 24)
- Row Spacing: 0.6" (15.24mm)
- Pitch - Mating: 0.100" (2.54mm)
- Pitch - Post: 0.100" (2.54mm)
- Mounting Type: Through Hole
- Termination: Solder
- Contact Finish - Mating: Gold
- Material Flammability Rating: UL94 V-0
- Contact Resistance: 10mOhm
Allowable Variations:
- Contact Material (Mating): Beryllium Copper or Copper Alloy
- Contact Finish Thickness (Mating): 25.0µin to 30.0µin
- Operating Temperature Range: Minimum -55°C, Maximum 105°C or higher
- Current Rating: Equal to or greater than 1 A
- Product Status: Active or Obsolete (with compliance verification)
- RoHS Compliance: ROHS3 or RoHS Compliant
The 848-AG10D qualifies as a direct substitute based on these parameters, with documented variations in contact material composition and maximum operating temperature.
Parameter Comparison
| Parameter | ICA-648-SGG (Samtec) | 848-AG10D (TE Connectivity) | Compatibility Status |
|---|---|---|---|
| Number of Positions | 48 (2 x 24) | 48 (2 x 24) | Match |
| Row Spacing | 0.6" (15.24mm) | 0.6" (15.24mm) | Match |
| Pitch - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) | Match |
| Pitch - Post | 0.100" (2.54mm) | 0.100" (2.54mm) | Match |
| Contact Finish - Mating | Gold | Gold | Match |
| Contact Finish Thickness - Mating | 30.0µin (0.76µm) | 25.0µin (0.63µm) | Acceptable Variation |
| Contact Material - Mating | Beryllium Copper | Copper Alloy | Acceptable Variation |
| Mounting Type | Through Hole | Through Hole | Match |
| Termination | Solder | Solder | Match |
| Operating Temperature Range | -55°C ~ 125°C | -55°C ~ 105°C | Acceptable Variation |
| Contact Resistance | 10mOhm | 10mOhm | Match |
| Current Rating | 1 A | 3 A | Acceptable Variation |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 | Match |
| RoHS Status | ROHS3 Compliant | RoHS Compliant | Acceptable Variation |
| Product Status | Active | Obsolete | Status Difference |
Engineering Selection Recommendations
ICA-648-SGG Selection Criteria:
- Primary choice for new designs requiring active product status
- Specified when maximum operating temperature of 125°C is required
- Preferred when beryllium copper contact material is explicitly required by design specification
- Recommended for applications where ROHS3 compliance is mandatory
848-AG10D Selection Criteria:
- Acceptable for applications with maximum operating temperature requirement of 105°C or lower
- Suitable for designs where copper alloy contact material meets functional requirements
- Applicable when higher current rating (3 A) provides design margin
- Usable in legacy system replacements where RoHS Compliant status is acceptable
- Note: Product status is Obsolete; verify long-term availability before design commitment
Critical Consideration: The 848-AG10D operates at a maximum temperature of 105°C compared to the ICA-648-SGG at 125°C. Applications operating continuously above 105°C require the primary part. Both components maintain identical contact resistance (10mOhm) and mechanical compatibility for PCB mounting and IC insertion.
Frequently Asked Questions (FAQ)
Q: Can the 848-AG10D replace the ICA-648-SGG in all applications?
A: The 848-AG10D is mechanically and electrically compatible for applications where the maximum operating temperature does not exceed 105°C. Applications requiring sustained operation above 105°C must use the ICA-648-SGG. Verify your application's thermal requirements before substitution.
Q: What is the difference between beryllium copper and copper alloy contacts?
A: Both materials provide the specified 10mOhm contact resistance and gold plating. Beryllium copper (ICA-648-SGG) and copper alloy (848-AG10D) are both acceptable for standard DIP socket applications. Material selection does not affect electrical performance within the specified parameters.
Q: Why is the 848-AG10D listed as Obsolete?
A: Obsolete status indicates the manufacturer has discontinued production. While existing inventory may be available, long-term sourcing cannot be guaranteed. For new designs, the ICA-648-SGG (Active status) is the recommended choice.
Q: Are the gold plating thicknesses functionally equivalent?
A: Yes. The ICA-648-SGG specifies 30.0µin (0.76µm) and the 848-AG10D specifies 25.0µin (0.63µm). Both thicknesses exceed minimum requirements for contact durability and electrical performance in standard DIP socket applications.
Q: Does the higher current rating of the 848-AG10D (3 A vs 1 A) affect compatibility?
A: No. Higher current rating indicates greater capability and does not affect compatibility. The 848-AG10D can be used in applications rated for 1 A without performance degradation.
Q: What are the RoHS compliance differences?
A: The ICA-648-SGG is ROHS3 Compliant (most recent standard). The 848-AG10D is RoHS Compliant (earlier standard). Both meet hazardous substance restrictions. Verify your procurement requirements specify which RoHS version is acceptable.
Q: Can I use these parts interchangeably on the same PCB?
A: Yes, provided your application's maximum operating temperature does not exceed 105°C. Both parts have identical 0.100" pitch, 0.6" row spacing, and through-hole solder termination, making them mechanically interchangeable on standard DIP socket footprints.
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