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HTSW-206-07-G-D Equivalent & Substitute Parts
Part Overview
The HTSW-206-07-G-D is an active rectangular connector header manufactured by Samtec Inc. This through-hole mounted connector features 12 positions arranged in 2 rows with 0.200" (5.08mm) pitch spacing, designed for board-to-board or cable applications. The connector utilizes solder termination with push-pull fastening and is constructed with phosphor bronze contacts finished in gold. Finding equivalent substitute parts is necessary to ensure design flexibility, manage supply chain continuity, and accommodate varying packaging or material requirements while maintaining electrical and mechanical compatibility.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Connector Type | Header |
| Contact Type | Male Pin |
| Number of Positions | 12 |
| Number of Rows | 2 |
| Pitch - Mating | 0.200" (5.08mm) |
| Row Spacing - Mating | 0.100" (2.54mm) |
| Mounting Type | Through Hole |
| Termination | Solder |
| Contact Material | Phosphor Bronze |
| Contact Finish - Mating | Gold |
| Operating Temperature Range | -55°C ~ 125°C |
| Material Flammability Rating | UL94 V-0 |
| RoHS Status | ROHS3 Compliant |
Substitute Part Grouping Explanation
The TSW-206-07-G-D qualifies as a direct substitute for the HTSW-206-07-G-D based on the following critical parameters:
Matching Electrical & Mechanical Specifications:
- Identical connector type (Header), contact type (Male Pin), and contact material (Phosphor Bronze)
- Identical mating pitch (0.200" / 5.08mm) and row spacing (0.100" / 2.54mm)
- Identical number of positions (12) and row configuration (2 rows)
- Identical contact dimensions: mating length 0.230" (5.84mm), post length 0.100" (2.54mm), overall length 0.430" (10.92mm)
- Identical contact finish (Gold) with matching finish thickness specifications
- Identical mounting type (Through Hole), termination method (Solder), and fastening type (Push-Pull)
- Identical operating temperature range (-55°C ~ 125°C)
- Identical material flammability rating (UL94 V-0)
- Identical RoHS compliance status (ROHS3 Compliant)
Differences:
- Insulation material: HTSW-206-07-G-D uses Liquid Crystal Polymer (LCP); TSW-206-07-G-D uses Polybutylene Terephthalate (PBT)
- Insulation color: HTSW-206-07-G-D is Natural; TSW-206-07-G-D is Black
- Packaging: HTSW-206-07-G-D is standard; TSW-206-07-G-D is Bulk
- Moisture Sensitivity Level: HTSW-206-07-G-D is Not Applicable; TSW-206-07-G-D is MSL 1 (Unlimited)
Parameter Comparison
| Parameter | HTSW-206-07-G-D | TSW-206-07-G-D |
|---|---|---|
| Manufacturer | Samtec Inc. | Samtec Inc. |
| Series | HTSW | TSW |
| Product Status | Active | Active |
| Connector Type | Header | Header |
| Contact Type | Male Pin | Male Pin |
| Number of Positions | 12 | 12 |
| Number of Rows | 2 | 2 |
| Pitch - Mating | 0.200" (5.08mm) | 0.200" (5.08mm) |
| Row Spacing - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Mounting Type | Through Hole | Through Hole |
| Termination | Solder | Solder |
| Fastening Type | Push-Pull | Push-Pull |
| Contact Length - Mating | 0.230" (5.84mm) | 0.230" (5.84mm) |
| Contact Length - Post | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Overall Contact Length | 0.430" (10.92mm) | 0.430" (10.92mm) |
| Insulation Height | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Contact Shape | Square | Square |
| Contact Finish - Mating | Gold | Gold |
| Contact Finish Thickness - Mating | 10.0µin (0.25µm) | 10.0µin (0.25µm) |
| Contact Finish - Post | Gold | Gold |
| Contact Finish Thickness - Post | 3.00µin (0.076µm) | 3.00µin (0.076µm) |
| Contact Material | Phosphor Bronze | Phosphor Bronze |
| Insulation Material | Liquid Crystal Polymer (LCP) | Polybutylene Terephthalate (PBT) |
| Operating Temperature | -55°C ~ 125°C | -55°C ~ 125°C |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 |
| RoHS Status | ROHS3 Compliant | ROHS3 Compliant |
| ECCN | EAR99 | EAR99 |
| HTSUS | 8536.69.4040 | 8536.69.4040 |
Engineering Selection Recommendations
Both the HTSW-206-07-G-D and TSW-206-07-G-D are active products from Samtec Inc. with identical electrical and mechanical specifications. Both parts maintain ROHS3 compliance and UL94 V-0 flammability certification, ensuring regulatory compatibility across applications.
The primary distinction lies in insulation material composition. The HTSW-206-07-G-D employs Liquid Crystal Polymer (LCP) insulation, while the TSW-206-07-G-D uses Polybutylene Terephthalate (PBT). Both materials satisfy the specified operating temperature range and flammability requirements. Selection between these parts should be based on application-specific material requirements, environmental exposure conditions, and existing design validation history.
The TSW-206-07-G-D offers higher inventory availability (969 pcs vs. 689 pcs) and unlimited moisture sensitivity level (MSL 1), providing advantages for supply chain continuity and storage flexibility. The HTSW-206-07-G-D maintains Not Applicable MSL status, indicating no moisture sensitivity constraints.
Frequently Asked Questions (FAQ)
Q: Can TSW-206-07-G-D replace HTSW-206-07-G-D in existing designs?
A: Yes. Both connectors share identical electrical and mechanical specifications including pitch, contact configuration, contact materials, finish specifications, and operating temperature range. The substitution is mechanically and electrically compatible.
Q: What is the difference between LCP and PBT insulation materials?
A: Liquid Crystal Polymer (LCP) and Polybutylene Terephthalate (PBT) are both thermoplastic materials meeting UL94 V-0 flammability requirements. Material selection depends on specific application requirements such as chemical resistance, dimensional stability, and thermal cycling performance. Both materials support the specified -55°C to 125°C operating range.
Q: Does the insulation color difference affect compatibility?
A: No. Insulation color (Natural vs. Black) is a visual identifier only and does not affect electrical or mechanical performance. Selection may be based on assembly identification or documentation preferences.
Q: What does MSL 1 (Unlimited) mean for the TSW-206-07-G-D?
A: MSL 1 indicates the component has unlimited shelf life without moisture sensitivity constraints. The HTSW-206-07-G-D shows Not Applicable MSL status. For applications with extended storage periods or high-humidity environments, the TSW-206-07-G-D offers greater flexibility.
Q: Are both parts suitable for high-reliability applications?
A: Both parts are active products with ROHS3 compliance and UL94 V-0 certification. Selection for high-reliability applications should be based on design validation history, application-specific environmental conditions, and material compatibility requirements.
Q: What is the significance of the different base product numbers (HTSW-206 vs. TSW-206)?
A: The base product numbers indicate different product series within Samtec's connector portfolio. Despite different series designations, the HTSW-206-07-G-D and TSW-206-07-G-D maintain identical mating specifications and are functionally interchangeable for the specified 12-position, 0.200" pitch header application.
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