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HTSW-101-07-S-S Equivalent & Substitute Parts
Part Overview
The HTSW-101-07-S-S is a rectangular connector header manufactured by Samtec Inc., designed for through-hole board-to-board applications. This single-position, unshrouded connector features a male pin contact with gold-plated mating surface and tin-plated post termination. The part is currently active in production with 1135 units in stock.
Equivalent and substitute parts are necessary when the original part becomes unavailable, when alternative manufacturers offer improved lead times or pricing, or when design requirements allow for compatible alternatives that meet the same electrical and mechanical specifications.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Connector Type | Header |
| Contact Type | Male Pin |
| Number of Positions | 1 |
| Number of Rows | 1 |
| Mounting Type | Through Hole |
| Termination | Solder |
| Contact Length - Mating | 0.230" (5.84mm) |
| Contact Length - Post | 0.100" (2.54mm) |
| Overall Contact Length | 0.430" (10.92mm) |
| Insulation Height | 0.100" (2.54mm) |
| Contact Shape | Square |
| Contact Finish - Mating | Gold |
| Contact Finish - Post | Tin |
| Contact Material | Phosphor Bronze |
| Operating Temperature Range | -55°C ~ 125°C |
| Material Flammability Rating | UL94 V-0 |
| RoHS Status | ROHS3 Compliant |
| Moisture Sensitivity Level | 1 (Unlimited) |
Substitute Part Grouping Explanation
Substitution eligibility for the HTSW-101-07-S-S is determined by the following critical parameters:
Primary Matching Criteria:
- Single position (1 position, 1 row) configuration
- Male pin contact type
- Through-hole mounting
- Solder termination
- Square contact shape
- Phosphor bronze contact material
- Unshrouded design
- Push-pull fastening type
- Board-to-board style
Secondary Compatibility Parameters:
- Contact length for mating: 0.230" (5.84mm)
- Insulation height: 0.100" (2.54mm)
- Contact finish on mating surface: Gold
- Operating temperature range: minimum -55°C, maximum 125°C or higher
- UL94 V-0 flammability rating
- RoHS compliance status
Variable Parameters (Allowable Differences):
- Contact post length: 0.095" to 0.120" acceptable
- Overall contact length: 0.425" to 0.450" acceptable
- Contact finish thickness on mating surface: 15.0µin to 30.0µin acceptable
- Contact finish on post: Tin or unspecified acceptable
- Insulation material: Liquid Crystal Polymer (LCP) or Thermoplastic acceptable
- Current rating: 3A per contact acceptable
- Packaging format: Bag or Bulk acceptable
Parts that deviate from primary matching criteria or fall below the minimum operating temperature range of -55°C are not suitable substitutes.
Parameter Comparison
| Parameter | HTSW-101-07-S-S | 68000-101HLF | 68000-201HLF | 68000-401HLF | 68001-101HLF | 68001-201HLF | 68001-401HLF | 77311-101-01LF | 77311-118-01LF |
|---|---|---|---|---|---|---|---|---|---|
| Manufacturer | Samtec Inc. | Amphenol ICC (FCI) | Amphenol ICC (FCI) | Amphenol ICC (FCI) | Amphenol ICC (FCI) | Amphenol ICC (FCI) | Amphenol ICC (FCI) | Amphenol ICC (FCI) | Amphenol ICC (FCI) |
| Series | HTSW | BERGSTIK® II | BERGSTIK® II | BERGSTIK® II | BERGSTIK® II | BERGSTIK® II | BERGSTIK® II | BERGSTIK® | BERGSTIK® |
| Product Status | Active | Active | Active | Active | Active | Active | Active | Active | Active |
| Number of Positions | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 |
| Contact Type | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin |
| Mounting Type | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole |
| Termination | Solder | Solder | Solder | Solder | Solder | Solder | Solder | Solder | Solder |
| Contact Length - Mating | 0.230" (5.84mm) | 0.230" (5.84mm) | 0.230" (5.84mm) | 0.230" (5.84mm) | 0.230" (5.84mm) | 0.230" (5.84mm) | 0.230" (5.84mm) | 0.230" (5.84mm) | 0.230" (5.84mm) |
| Contact Length - Post | 0.100" (2.54mm) | 0.095" (2.41mm) | 0.095" (2.41mm) | 0.095" (2.41mm) | 0.120" (3.05mm) | 0.120" (3.05mm) | 0.120" (3.05mm) | 0.095" (2.41mm) | 0.120" (3.05mm) |
| Overall Contact Length | 0.430" (10.92mm) | 0.425" (10.80mm) | 0.425" (10.80mm) | 0.425" (10.80mm) | 0.450" (11.43mm) | 0.450" (11.43mm) | 0.450" (11.43mm) | 0.425" (10.80mm) | 0.450" (11.43mm) |
| Insulation Height | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Contact Shape | Square | Square | Square | Square | Square | Square | Square | Square | Square |
| Contact Finish - Mating | Gold | Gold or Gold, GXT™ | Gold or Gold, GXT™ | Tin | Gold or Gold, GXT™ | Gold or Gold, GXT™ | Tin | Gold or Gold, GXT™ | Gold or Gold, GXT™ |
| Contact Finish Thickness - Mating | 30.0µin (0.76µm) | 30.0µin (0.76µm) | 15.0µin (0.38µm) | 100.0µin (2.54µm) | 30.0µin (0.76µm) | 15.0µin (0.38µm) | 100.0µin (2.54µm) | 30.0µin (0.76µm) | 30.0µin (0.76µm) |
| Contact Material | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze |
| Operating Temperature | -55°C ~ 125°C | -65°C ~ 125°C | -65°C ~ 125°C | -65°C ~ 125°C | -65°C ~ 125°C | -65°C ~ 125°C | -65°C ~ 125°C | -65°C ~ 125°C | -65°C ~ 125°C |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 |
| RoHS Status | ROHS3 Compliant | RoHS Compliant | RoHS Compliant | RoHS Compliant | RoHS Compliant | RoHS Compliant | ROHS3 Compliant | RoHS Compliant | RoHS Compliant |
| Moisture Sensitivity Level | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) |
| Current Rating | Varies by Wire Gauge | 3A per Contact | 3A per Contact | 3A per Contact | 3A per Contact | 3A per Contact | 3A per Contact | 3A per Contact | 3A per Contact |
| Inventory Status | 1135 Pcs | 1294 Pcs | 3767 Pcs | 1558 Pcs | 12702 Pcs | 6000 Pcs | 3800 Pcs | 5741 Pcs | 1174 Pcs |
Engineering Selection Recommendations
Primary Substitutes (Active Status, Full Compliance):
68000-101HLF and 77311-101-01LF are the most direct equivalents to HTSW-101-07-S-S. Both maintain identical mating contact length (0.230"), matching post length (0.095"), and equivalent overall contact length (0.425"). Both are active products with RoHS compliance and UL94 V-0 flammability rating. 68000-101HLF offers higher inventory availability (1294 units) and extended operating temperature range (-65°C to 125°C). 77311-101-01LF provides tin-plated post termination matching the original specification and maintains active production status.
Secondary Substitutes (Post Length Variation):
68001-101HLF and 77311-118-01LF feature extended post length (0.120" versus 0.100"), resulting in overall contact length of 0.450". These parts are suitable when PCB thickness or application requirements accommodate the additional 0.020" post extension. Both maintain gold mating surface finish, active product status, and full compliance certifications. 68001-101HLF provides the highest inventory level (12702 units).
Tin-Plated Mating Surface Alternatives:
68000-401HLF and 68001-401HLF offer tin-plated mating surfaces with thicker finish (100.0µin) compared to the original gold plating. These parts are suitable for applications where tin finish is acceptable and cost optimization is a priority. Both are active products with RoHS compliance.
Compliance Considerations:
All listed substitutes maintain UL94 V-0 flammability rating and MSL 1 (Unlimited) moisture sensitivity level. RoHS compliance status varies: 68001-401HLF carries ROHS3 Compliant designation matching the original part, while other Amphenol ICC alternatives carry standard RoHS Compliant status. REACH status differs across parts; verify REACH compliance requirements for your specific application.
Frequently Asked Questions (FAQ)
Q: Can I use 68000-201HLF as a direct replacement for HTSW-101-07-S-S?
A: Yes. 68000-201HLF meets all primary matching criteria: single position, male pin, through-hole mounting, solder termination, square contact shape, and identical mating contact length (0.230"). The contact post length is 0.095" versus the original 0.100", which falls within acceptable tolerance. Both parts maintain gold mating surface finish, UL94 V-0 rating, and MSL 1 moisture sensitivity. Inventory availability is excellent at 3767 units.
Q: What is the difference between 68000-101HLF and 68001-101HLF?
A: The primary difference is contact post length. 68000-101HLF has 0.095" post length (overall contact 0.425"), while 68001-101HLF has 0.120" post length (overall contact 0.450"). This 0.025" difference affects PCB stack-up and mating depth. Both parts are otherwise identical in mating contact length, contact finish, material composition, and operating temperature range. Selection depends on your PCB thickness and connector depth requirements.
Q: Are the tin-plated versions (68000-401HLF, 68001-401HLF) compatible with my application?
A: Tin-plated versions are mechanically and electrically compatible with the original gold-plated design. Tin finish provides different corrosion resistance characteristics and is suitable for applications where gold plating is not required. Verify your application's contact resistance and environmental exposure requirements before substituting. Both tin-plated options maintain UL94 V-0 rating and full RoHS compliance.
Q: What is the significance of the contact finish thickness variation (15.0µin, 30.0µin, 100.0µin)?
A: Contact finish thickness affects durability and contact resistance over the connector's operational life. The original HTSW-101-07-S-S specifies 30.0µin (0.76µm) gold finish. Thinner finishes (15.0µin) reduce material cost but may show accelerated wear in high-cycle mating applications. Thicker finishes (100.0µin on tin-plated versions) provide extended durability. For standard applications with moderate mating cycles, all thickness options are functionally equivalent.
Q: Can I mix and match post lengths in my design?
A: No. Mixing connectors with different post lengths (0.095", 0.100", 0.120") in the same PCB will result in inconsistent mating depths and potential contact alignment issues. Select a single post length specification for all connectors in your design. If your PCB design accommodates 0.120" post length, all parts with this specification (68001-101HLF, 68001-201HLF, 68001-401HLF, 77311-118-01LF) are interchangeable.
Q: What packaging format should I specify?
A: The original HTSW-101-07-S-S ships in Bag packaging. Most Amphenol ICC substitutes are available in Bag format (68000-101HLF, 68000-201HLF, 77311-101-01LF, 77311-118-01LF). Some alternatives offer Bulk packaging (68001-201HLF, 68001-401HLF), which may provide cost advantages for high-volume orders. Verify packaging availability with your supplier for your required order quantity.
Q: Are there any temperature range limitations I should consider?
A: The original HTSW-101-07-S-S operates from -55°C to 125°C. All listed substitutes operate from -65°C to 125°C, providing extended low-temperature capability. If your application requires operation below -55°C, all listed alternatives are suitable. If your application is limited to -55°C minimum, both original and substitute parts are equivalent.
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