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HCPL2503W Equivalent & Substitute Parts
Part Overview
The HCPL2503W is an optoisolator transistor with base output manufactured by onsemi, rated for 2500Vrms isolation voltage in a single-channel 8-DIP package. This component is classified as obsolete, making equivalent substitute parts necessary for new designs and ongoing production requirements. The HCPL2503W provides DC input with transistor output including base connection, suitable for applications requiring galvanic isolation with moderate voltage ratings.
Substiute Parts
Key Parameters
| Parameter | HCPL2503W |
|---|---|
| Manufacturer | onsemi |
| Product Status | Obsolete |
| Number of Channels | 1 |
| Voltage - Isolation | 2500Vrms |
| Current Transfer Ratio (Min) | 12% @ 16mA |
| Turn On / Turn Off Time (Typ) | 450ns, 300ns |
| Input Type | DC |
| Output Type | Transistor with Base |
| Voltage - Output (Max) | 20V |
| Current - Output / Channel | 8mA |
| Voltage - Forward (Vf) (Typ) | 1.45V |
| Current - DC Forward (If) (Max) | 25mA |
| Operating Temperature | -55°C ~ 100°C |
| Mounting Type | Through Hole |
| Package / Case | 8-DIP (0.400", 10.16mm) |
| Moisture Sensitivity Level (MSL) | 1 (Unlimited) |
| REACH Status | REACH Unaffected |
Substitute Part Grouping Explanation
Substitute parts for the HCPL2503W are qualified based on the following criteria:
Functional Compatibility Requirements:
- Single-channel optoisolator configuration
- Transistor output with base connection
- DC input type
- Through-hole mounting in 8-DIP package
- Maximum output voltage of 20V
- Output current capability of 8mA per channel
- Moisture Sensitivity Level 1 (Unlimited)
Electrical Compatibility Considerations:
- Isolation voltage rating must meet or exceed 2500Vrms
- Forward voltage (Vf) and forward current (If) characteristics must be compatible with input drive circuits
- Operating temperature range must support the application environment
The HCPL-4562 series from Broadcom Limited meets these functional requirements with enhanced isolation voltage ratings (3750Vrms to 5000Vrms), providing superior performance margins for applications originally designed around the HCPL2503W.
Parameter Comparison
| Parameter | HCPL2503W | HCPL-4562 | HCPL-4562-000E | HCPL-4562-020E | HCPL-4562-060E |
|---|---|---|---|---|---|
| Manufacturer | onsemi | Broadcom Limited | Broadcom Limited | Broadcom Limited | Broadcom Limited |
| Product Status | Obsolete | Active | Active | Active | Active |
| Number of Channels | 1 | 1 | 1 | 1 | 1 |
| Voltage - Isolation | 2500Vrms | 3750Vrms | 3750Vrms | 5000Vrms | 3750Vrms |
| Input Type | DC | DC | DC | DC | DC |
| Output Type | Transistor with Base | Transistor with Base | Transistor with Base | Transistor with Base | Transistor with Base |
| Voltage - Output (Max) | 20V | 20V | 20V | 20V | 20V |
| Current - Output / Channel | 8mA | 8mA | 8mA | 8mA | 8mA |
| Voltage - Forward (Vf) (Typ) | 1.45V | 1.3V | 1.3V | 1.3V | 1.3V |
| Current - DC Forward (If) (Max) | 25mA | 12mA | 12mA | 12mA | 12mA |
| Operating Temperature | -55°C ~ 100°C | -40°C ~ 85°C | -40°C ~ 85°C | -40°C ~ 85°C | -40°C ~ 85°C |
| Mounting Type | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole |
| Package / Case | 8-DIP (0.400", 10.16mm) | 8-DIP (0.300", 7.62mm) | 8-DIP (0.300", 7.62mm) | 8-DIP (0.300", 7.62mm) | 8-DIP (0.300", 7.62mm) |
| Moisture Sensitivity Level (MSL) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) |
| REACH Status | REACH Unaffected | REACH Unaffected | REACH Unaffected | REACH Unaffected | REACH Unaffected |
| RoHS Status | Not specified | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant |
Engineering Selection Recommendations
All substitute parts listed are active products from Broadcom Limited with ROHS3 compliance, providing regulatory advantage over the obsolete HCPL2503W. The HCPL-4562 series maintains functional equivalence through identical output characteristics (20V maximum, 8mA per channel) and DC input operation.
HCPL-4562 (standard packaging) and HCPL-4562-000E (tube packaging) both provide 3750Vrms isolation, exceeding the HCPL2503W requirement by 50%. These variants are suitable for applications where the original isolation voltage margin is adequate.
HCPL-4562-020E provides 5000Vrms isolation, offering maximum voltage margin for demanding isolation applications. This variant is appropriate when enhanced isolation performance is required.
HCPL-4562-060E (tube packaging) provides 3750Vrms isolation with tube packaging format, matching the HCPL-4562-000E electrical specification.
Package dimensions differ between the HCPL2503W (0.400" width) and all HCPL-4562 variants (0.300" width). PCB layout modifications are required for physical substitution.
Frequently Asked Questions (FAQ)
Q: Can HCPL-4562 series parts directly replace HCPL2503W without circuit modification?
A: Electrical substitution is possible due to matching output voltage (20V max), output current (8mA), and DC input operation. However, physical substitution requires PCB layout changes due to different package widths (0.400" vs 0.300"). Input drive circuit modifications may be necessary due to lower forward current rating (12mA vs 25mA maximum).
Q: What is the difference between HCPL-4562, HCPL-4562-000E, HCPL-4562-020E, and HCPL-4562-060E?
A: HCPL-4562 is supplied in standard packaging. HCPL-4562-000E and HCPL-4562-060E are tube-packaged variants with 3750Vrms isolation. HCPL-4562-020E is tube-packaged with 5000Vrms isolation. All variants share identical electrical output characteristics.
Q: Is the reduced operating temperature range (-40°C to 85°C vs -55°C to 100°C) a concern?
A: The HCPL-4562 series operating range is narrower than the HCPL2503W. Applications requiring operation below -40°C or above 85°C must verify compatibility with the substitute part's temperature specification.
Q: Why is the forward current rating lower on HCPL-4562 variants (12mA vs 25mA)?
A: The HCPL-4562 series has a lower maximum forward current specification. Input drive circuits must be designed to operate within the 12mA maximum limit. This may require resistor value adjustments in the input circuit.
Q: Are all substitute parts RoHS compliant?
A: Yes. All HCPL-4562 series variants are ROHS3 compliant, providing environmental and regulatory compliance advantages over the obsolete HCPL2503W.
Q: Which substitute part should be selected for new designs?
A: Selection depends on isolation voltage requirements. HCPL-4562-000E or HCPL-4562-060E (3750Vrms) are suitable for applications matching the original 2500Vrms specification with margin. HCPL-4562-020E (5000Vrms) is appropriate for applications requiring maximum isolation performance.
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