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Honeywell EX-AR230 Snap Action Switch: Equivalent & Substitute Parts
Part Overview
The Honeywell EX-AR230 is a snap action switch with SPDT (Single Pole Double Throw) circuit configuration, rated for 15A AC at 125V and 500mA DC at 125V. This component features a side rotary actuator without lever, chassis mount configuration, and screw terminal termination. The EX-AR230 is classified as obsolete, making identification of active equivalent parts essential for ongoing system maintenance and new design implementations.
The EX-AR230 incorporates explosion-proof design features and operates across a temperature range of -40°C to 71°C. Its on-momentary switch function and specified mechanical characteristics (9.001–23gfm operating force, 0.219" pretravel, 90° overtravel) define its functional performance envelope.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Manufacturer Part Number | EX-AR230 |
| Manufacturer | Honeywell Sensing and Productivity Solutions |
| Series | EX |
| Circuit Configuration | SPDT |
| Switch Function | On-Mom (On-Momentary) |
| Current Rating (AC) | 15A |
| Current Rating (DC) | 500mA |
| Voltage Rating (AC) | 125V |
| Voltage Rating (DC) | 125V |
| Actuator Type | Side Rotary - No Lever |
| Mounting Type | Chassis Mount |
| Termination Style | Screw Terminal |
| Operating Force | 9.001–23gfm |
| Release Force | 4.500gfm |
| Pretravel | 0.219" (5.6mm) |
| Differential Travel | 0.007" (0.18mm) |
| Overtravel | 90° |
| Operating Temperature Range | -40°C to 71°C |
| Features | Explosion Proof |
| RoHS Status | RoHS Compliant |
| Moisture Sensitivity Level (MSL) | 1 (Unlimited) |
| Product Status | Obsolete |
Substitute Part Grouping Explanation
Substitution of the EX-AR230 is determined by strict equivalence across the following critical parameters:
Electrical Equivalence Criteria:
- Circuit configuration: SPDT
- Switch function: On-Mom
- Current rating: 15A AC / 500mA DC
- Voltage rating: 125V AC / 125V DC
Mechanical Equivalence Criteria:
- Actuator type: Side Rotary - No Lever
- Mounting type: Chassis Mount
- Termination style: Screw Terminal
- Operating force range: 9.001–23gfm
- Release force: 4.500gfm
- Pretravel: 0.219" (5.6mm)
- Differential travel: 0.007" (0.18mm)
- Overtravel: 90°
Environmental & Compliance Criteria:
- Operating temperature range: -40°C to 71°C
- Explosion-proof design
- RoHS compliance
- MSL rating: 1 (Unlimited)
The EX-AR20 qualifies as a direct substitute based on identical electrical ratings, mechanical specifications, actuator configuration, mounting method, and termination style. The primary distinction is product status: EX-AR20 is active, whereas EX-AR230 is obsolete.
Parameter Comparison
| Parameter | EX-AR230 (Main Part) | EX-AR20 (Substitute) | Match Status |
|---|---|---|---|
| Manufacturer | Honeywell Sensing and Productivity Solutions | Honeywell Sensing and Productivity Solutions | Identical |
| Series | EX | EX | Identical |
| Circuit Configuration | SPDT | SPDT | Identical |
| Switch Function | On-Mom | On-Mom | Identical |
| Current Rating (AC) | 15A | 15A | Identical |
| Current Rating (DC) | 500mA | 500mA | Identical |
| Voltage Rating (AC) | 125V | 125V | Identical |
| Voltage Rating (DC) | 125V | 125V | Identical |
| Actuator Type | Side Rotary - No Lever | Side Rotary - No Lever | Identical |
| Mounting Type | Chassis Mount | Chassis Mount | Identical |
| Termination Style | Screw Terminal | Screw Terminal | Identical |
| Operating Force | 9.001–23gfm | 9.001–23gfm | Identical |
| Release Force | 4.500gfm | 4.500gfm | Identical |
| Pretravel | 0.219" (5.6mm) | 0.219" (5.6mm) | Identical |
| Differential Travel | 0.007" (0.18mm) | 0.007" (0.18mm) | Identical |
| Overtravel | 90° | 90° | Identical |
| Operating Temperature Range | -40°C to 71°C | -40°C to 71°C | Identical |
| Features | Explosion Proof | Explosion Proof | Identical |
| RoHS Status | RoHS Compliant | RoHS Compliant | Identical |
| Moisture Sensitivity Level (MSL) | 1 (Unlimited) | 1 (Unlimited) | Identical |
| Product Status | Obsolete | Active | Different |
| Packaging | Not specified | Bulk | Different |
Engineering Selection Recommendations
The EX-AR20 is the direct functional and mechanical equivalent of the obsolete EX-AR230. Both components share identical electrical specifications, mechanical characteristics, actuator design, mounting configuration, and termination method. All critical parameters that determine switch performance and circuit compatibility are equivalent.
The EX-AR20 is classified as an active product, ensuring ongoing availability and manufacturer support. Both parts maintain RoHS compliance and identical MSL ratings, confirming equivalent environmental and regulatory standing.
The EX-AR20 is supplied in bulk packaging, whereas the EX-AR230 packaging specification is not provided. Packaging format does not affect electrical or mechanical compatibility; it reflects only distribution and inventory management differences.
For applications currently using the EX-AR230, direct substitution with the EX-AR20 is supported by complete parameter equivalence across all electrical, mechanical, and environmental criteria.
Frequently Asked Questions (FAQ)
Q: Can the EX-AR20 replace the EX-AR230 in existing applications?
A: Yes. The EX-AR20 is electrically and mechanically equivalent to the EX-AR230. All critical parameters—circuit configuration, current and voltage ratings, actuator type, mounting method, termination style, operating force, pretravel, differential travel, overtravel, temperature range, and explosion-proof design—are identical. Direct substitution is supported.
Q: What is the primary difference between the EX-AR230 and EX-AR20?
A: The EX-AR230 is classified as obsolete, while the EX-AR20 is an active product. This distinction affects component availability and manufacturer support. No functional or performance differences exist between the two parts.
Q: Does packaging format affect compatibility?
A: No. The EX-AR20 is supplied in bulk packaging, while the EX-AR230 packaging is not specified. Packaging format is a distribution and inventory consideration only and does not impact electrical performance, mechanical fit, or circuit compatibility.
Q: Are both parts RoHS compliant?
A: Yes. Both the EX-AR230 and EX-AR20 are RoHS compliant and carry an MSL rating of 1 (Unlimited), confirming equivalent environmental and regulatory compliance.
Q: What electrical parameters must match for substitution?
A: For substitution, the following electrical parameters must be identical: circuit configuration (SPDT), switch function (On-Mom), current rating (15A AC / 500mA DC), and voltage rating (125V AC / 125V DC).
Q: What mechanical parameters must match for substitution?
A: For substitution, the following mechanical parameters must be identical: actuator type (Side Rotary - No Lever), mounting type (Chassis Mount), termination style (Screw Terminal), operating force (9.001–23gfm), release force (4.500gfm), pretravel (0.219" / 5.6mm), differential travel (0.007" / 0.18mm), and overtravel (90°).
Q: Is the explosion-proof design feature present in both parts?
A: Yes. Both the EX-AR230 and EX-AR20 incorporate explosion-proof design features and operate across the identical temperature range of -40°C to 71°C.
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