Honeywell EX-AR230 Snap Action Switch: Equivalent & Substitute Parts

Part Overview

The Honeywell EX-AR230 is a snap action switch with SPDT (Single Pole Double Throw) circuit configuration, rated for 15A AC at 125V and 500mA DC at 125V. This component features a side rotary actuator without lever, chassis mount configuration, and screw terminal termination. The EX-AR230 is classified as obsolete, making identification of active equivalent parts essential for ongoing system maintenance and new design implementations.

The EX-AR230 incorporates explosion-proof design features and operates across a temperature range of -40°C to 71°C. Its on-momentary switch function and specified mechanical characteristics (9.001–23gfm operating force, 0.219" pretravel, 90° overtravel) define its functional performance envelope.

Substiute Parts

EX-AR230
Honeywell Sensing and Productivity SolutionsIn Stock: 868EX-AR230 Datasheet
EX-AR230
Current Part
EX-AR20
Honeywell Sensing and Productivity SolutionsIn Stock: 1037EX-AR20 Datasheet
EX-AR20
Similar

Key Parameters

Parameter Value
Manufacturer Part Number EX-AR230
Manufacturer Honeywell Sensing and Productivity Solutions
Series EX
Circuit Configuration SPDT
Switch Function On-Mom (On-Momentary)
Current Rating (AC) 15A
Current Rating (DC) 500mA
Voltage Rating (AC) 125V
Voltage Rating (DC) 125V
Actuator Type Side Rotary - No Lever
Mounting Type Chassis Mount
Termination Style Screw Terminal
Operating Force 9.001–23gfm
Release Force 4.500gfm
Pretravel 0.219" (5.6mm)
Differential Travel 0.007" (0.18mm)
Overtravel 90°
Operating Temperature Range -40°C to 71°C
Features Explosion Proof
RoHS Status RoHS Compliant
Moisture Sensitivity Level (MSL) 1 (Unlimited)
Product Status Obsolete

Substitute Part Grouping Explanation

Substitution of the EX-AR230 is determined by strict equivalence across the following critical parameters:

Electrical Equivalence Criteria:

  • Circuit configuration: SPDT
  • Switch function: On-Mom
  • Current rating: 15A AC / 500mA DC
  • Voltage rating: 125V AC / 125V DC

Mechanical Equivalence Criteria:

  • Actuator type: Side Rotary - No Lever
  • Mounting type: Chassis Mount
  • Termination style: Screw Terminal
  • Operating force range: 9.001–23gfm
  • Release force: 4.500gfm
  • Pretravel: 0.219" (5.6mm)
  • Differential travel: 0.007" (0.18mm)
  • Overtravel: 90°

Environmental & Compliance Criteria:

  • Operating temperature range: -40°C to 71°C
  • Explosion-proof design
  • RoHS compliance
  • MSL rating: 1 (Unlimited)

The EX-AR20 qualifies as a direct substitute based on identical electrical ratings, mechanical specifications, actuator configuration, mounting method, and termination style. The primary distinction is product status: EX-AR20 is active, whereas EX-AR230 is obsolete.

Parameter Comparison

Parameter EX-AR230 (Main Part) EX-AR20 (Substitute) Match Status
Manufacturer Honeywell Sensing and Productivity Solutions Honeywell Sensing and Productivity Solutions Identical
Series EX EX Identical
Circuit Configuration SPDT SPDT Identical
Switch Function On-Mom On-Mom Identical
Current Rating (AC) 15A 15A Identical
Current Rating (DC) 500mA 500mA Identical
Voltage Rating (AC) 125V 125V Identical
Voltage Rating (DC) 125V 125V Identical
Actuator Type Side Rotary - No Lever Side Rotary - No Lever Identical
Mounting Type Chassis Mount Chassis Mount Identical
Termination Style Screw Terminal Screw Terminal Identical
Operating Force 9.001–23gfm 9.001–23gfm Identical
Release Force 4.500gfm 4.500gfm Identical
Pretravel 0.219" (5.6mm) 0.219" (5.6mm) Identical
Differential Travel 0.007" (0.18mm) 0.007" (0.18mm) Identical
Overtravel 90° 90° Identical
Operating Temperature Range -40°C to 71°C -40°C to 71°C Identical
Features Explosion Proof Explosion Proof Identical
RoHS Status RoHS Compliant RoHS Compliant Identical
Moisture Sensitivity Level (MSL) 1 (Unlimited) 1 (Unlimited) Identical
Product Status Obsolete Active Different
Packaging Not specified Bulk Different

Engineering Selection Recommendations

The EX-AR20 is the direct functional and mechanical equivalent of the obsolete EX-AR230. Both components share identical electrical specifications, mechanical characteristics, actuator design, mounting configuration, and termination method. All critical parameters that determine switch performance and circuit compatibility are equivalent.

The EX-AR20 is classified as an active product, ensuring ongoing availability and manufacturer support. Both parts maintain RoHS compliance and identical MSL ratings, confirming equivalent environmental and regulatory standing.

The EX-AR20 is supplied in bulk packaging, whereas the EX-AR230 packaging specification is not provided. Packaging format does not affect electrical or mechanical compatibility; it reflects only distribution and inventory management differences.

For applications currently using the EX-AR230, direct substitution with the EX-AR20 is supported by complete parameter equivalence across all electrical, mechanical, and environmental criteria.

Frequently Asked Questions (FAQ)

Q: Can the EX-AR20 replace the EX-AR230 in existing applications?

A: Yes. The EX-AR20 is electrically and mechanically equivalent to the EX-AR230. All critical parameters—circuit configuration, current and voltage ratings, actuator type, mounting method, termination style, operating force, pretravel, differential travel, overtravel, temperature range, and explosion-proof design—are identical. Direct substitution is supported.

Q: What is the primary difference between the EX-AR230 and EX-AR20?

A: The EX-AR230 is classified as obsolete, while the EX-AR20 is an active product. This distinction affects component availability and manufacturer support. No functional or performance differences exist between the two parts.

Q: Does packaging format affect compatibility?

A: No. The EX-AR20 is supplied in bulk packaging, while the EX-AR230 packaging is not specified. Packaging format is a distribution and inventory consideration only and does not impact electrical performance, mechanical fit, or circuit compatibility.

Q: Are both parts RoHS compliant?

A: Yes. Both the EX-AR230 and EX-AR20 are RoHS compliant and carry an MSL rating of 1 (Unlimited), confirming equivalent environmental and regulatory compliance.

Q: What electrical parameters must match for substitution?

A: For substitution, the following electrical parameters must be identical: circuit configuration (SPDT), switch function (On-Mom), current rating (15A AC / 500mA DC), and voltage rating (125V AC / 125V DC).

Q: What mechanical parameters must match for substitution?

A: For substitution, the following mechanical parameters must be identical: actuator type (Side Rotary - No Lever), mounting type (Chassis Mount), termination style (Screw Terminal), operating force (9.001–23gfm), release force (4.500gfm), pretravel (0.219" / 5.6mm), differential travel (0.007" / 0.18mm), and overtravel (90°).

Q: Is the explosion-proof design feature present in both parts?

A: Yes. Both the EX-AR230 and EX-AR20 incorporate explosion-proof design features and operate across the identical temperature range of -40°C to 71°C.

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