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ESR01MZPJ561 Equivalent & Substitute Parts
Part Overview
The ESR01MZPJ561 is a 560 Ohm ±5% thick film chip resistor manufactured by Rohm Semiconductor in 0402 (1005 Metric) package format. Rated for 0.2W (1/5W) power dissipation with automotive AEC-Q200 qualification and pulse withstanding capability, this component is designed for automotive and industrial applications requiring reliable resistive elements across extended temperature ranges from -55°C to 155°C. The part is currently in active production status with ROHS3 compliance and unlimited moisture sensitivity rating (MSL 1).
Equivalent and substitute parts become necessary when managing supply chain continuity, optimizing inventory across multiple suppliers, or addressing component availability constraints while maintaining identical electrical and mechanical performance characteristics.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Resistance | 560 Ohms |
| Tolerance | ±5% |
| Power Rating | 0.2W (1/5W) |
| Package / Case | 0402 (1005 Metric) |
| Composition | Thick Film |
| Temperature Coefficient | ±200ppm/°C |
| Operating Temperature Range | -55°C ~ 155°C |
| Automotive Rating | AEC-Q200 |
| Features | Pulse Withstanding |
| RoHS Status | ROHS3 Compliant |
| Moisture Sensitivity Level | 1 (Unlimited) |
Substitute Part Grouping Explanation
Substitution eligibility for the ESR01MZPJ561 is determined by strict equivalence across the following critical parameters:
Primary Substitution Criteria (Must Match Exactly):
- Resistance value: 560 Ohms
- Tolerance: ±5%
- Package format: 0402 (1005 Metric)
- Composition: Thick Film
- Temperature coefficient: ±200ppm/°C
- Operating temperature range: -55°C ~ 155°C
- Automotive qualification: AEC-Q200
- Pulse withstanding capability
- RoHS3 compliance
Secondary Consideration (Allowable Variation):
- Power rating: 0.2W minimum (higher ratings are acceptable for direct substitution)
The identified substitute parts meet all primary criteria. One substitute (ERJ-PA2J561X) features a higher power rating of 0.25W (1/4W) compared to the main part's 0.2W specification, which represents an acceptable uprating that does not compromise circuit compatibility.
Parameter Comparison
| Parameter | ESR01MZPJ561 (Rohm) | CRCW0402560RJNEDHP (Vishay Dale) | ERJ-PA2J561X (Panasonic) |
|---|---|---|---|
| Resistance | 560 Ohms | 560 Ohms | 560 Ohms |
| Tolerance | ±5% | ±5% | ±5% |
| Power Rating | 0.2W (1/5W) | 0.2W (1/5W) | 0.25W (1/4W) |
| Package / Case | 0402 (1005 Metric) | 0402 (1005 Metric) | 0402 (1005 Metric) |
| Composition | Thick Film | Thick Film | Thick Film |
| Temperature Coefficient | ±200ppm/°C | ±200ppm/°C | ±200ppm/°C |
| Operating Temperature | -55°C ~ 155°C | -55°C ~ 155°C | -55°C ~ 155°C |
| Automotive Rating | AEC-Q200 | AEC-Q200 | AEC-Q200 |
| Features | Pulse Withstanding | Pulse Withstanding | Pulse Withstanding |
| RoHS Status | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant |
| Moisture Sensitivity | MSL 1 (Unlimited) | MSL 1 (Unlimited) | MSL 1 (Unlimited) |
| Product Status | Active | Active | Active |
Engineering Selection Recommendations
All three parts maintain active production status with full ROHS3 compliance and AEC-Q200 automotive qualification. Selection between ESR01MZPJ561, CRCW0402560RJNEDHP, and ERJ-PA2J561X should be based on supply chain availability and inventory requirements rather than electrical performance differentiation.
The CRCW0402560RJNEDHP from Vishay Dale provides direct specification equivalence with identical 0.2W power rating. The ERJ-PA2J561X from Panasonic Electronic Components offers a higher 0.25W power rating within the same 0402 package, providing additional thermal margin in applications where power dissipation approaches the component's rated limit.
All three parts satisfy identical electrical and mechanical requirements for direct circuit substitution in automotive and industrial applications operating across the -55°C to 155°C temperature range.
Frequently Asked Questions (FAQ)
Q: Can CRCW0402560RJNEDHP directly replace ESR01MZPJ561 in production?
A: Yes. Both parts share identical specifications across all critical parameters: 560 Ohm resistance, ±5% tolerance, 0.2W power rating, 0402 package, ±200ppm/°C temperature coefficient, -55°C to 155°C operating range, AEC-Q200 qualification, and ROHS3 compliance. No circuit redesign or validation is required.
Q: Is ERJ-PA2J561X a suitable substitute despite the higher 0.25W power rating?
A: Yes. The ERJ-PA2J561X meets all electrical and mechanical requirements with an uprated power specification of 0.25W compared to the 0.2W main part. Higher power ratings do not compromise circuit compatibility and provide additional thermal headroom. All other parameters remain identical.
Q: Do all three parts require identical PCB footprints?
A: Yes. All three parts use the 0402 (1005 Metric) package format with identical physical dimensions: 0.039" L x 0.020" W (1.00mm x 0.50mm) and maximum seated height of 0.016" (0.40mm). PCB layout and assembly processes require no modification.
Q: Are there any compliance or certification differences between these parts?
A: No. All three parts carry identical certifications: AEC-Q200 automotive qualification, ROHS3 compliance, REACH unaffected status, and MSL 1 (unlimited) moisture sensitivity rating. Regulatory and environmental requirements are fully satisfied by any of the three options.
Q: What is the basis for substitution eligibility?
A: Substitution is based on strict equivalence of resistance value, tolerance, power rating (minimum 0.2W), package format, composition, temperature coefficient, operating temperature range, automotive qualification, pulse withstanding capability, and compliance certifications. All identified substitutes meet these criteria.
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