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EM221504H Terminal Block Header - Equivalent & Substitute Parts
Part Overview
The EM221504H is a 4-position terminal block header manufactured by Eaton Electronics Division, designed for through-hole solder mounting applications. This component features male pins with 4-side shrouding, 90° right-angle orientation, and 5.00mm pitch spacing. The part is currently active in production with 1,079 units in stock. Alternative equivalent parts are available from TE Connectivity and Amphenol PCD to support supply chain flexibility and design requirements across different application scenarios.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Number of Positions | 4 |
| Pitch Spacing | 5.00mm (0.197") |
| Header Orientation | 90° Right Angle |
| Termination Style | Solder |
| Mounting Type | Through Hole |
| Voltage Rating (UL) | 300 V |
| Current Rating (UL) | 16 A |
| Operating Temperature Range | -55°C to 105°C |
| Material Flammability | UL94 V-0 |
| Contact Material | Brass |
| Housing Material | Thermoplastic |
Substitute Part Grouping Explanation
Substitution eligibility for the EM221504H is determined by the following critical parameters:
Primary Compatibility Criteria:
- 4-position configuration
- 90° right-angle header orientation
- Through-hole solder termination
- Pitch spacing within 5.00mm to 5.08mm tolerance range
- Voltage rating of 300 V (UL)
- Current rating minimum 15 A (UL)
- Operating temperature range overlap
- UL94 V-0 flammability rating
Acceptable Variations:
- Shrouding configuration (2-side or 4-side)
- Contact material (Brass or Copper Alloy)
- Housing material (Thermoplastic, Polyamide PA66, or Polybutylene Terephthalate PBT)
- Contact mating finish (Tin)
- Color designation
The EM221504H can be substituted with TE Connectivity 282815-4 and Amphenol PCD ELFH04210 based on these parameters. Both alternatives maintain electrical and mechanical compatibility within the specified tolerance ranges.
Parameter Comparison
| Parameter | EM221504H (Eaton) | 282815-4 (TE Connectivity) | ELFH04210 (Amphenol PCD) |
|---|---|---|---|
| Manufacturer | Eaton Electronics Division | TE Connectivity AMP Connectors | Amphenol PCD |
| Number of Positions | 4 | 4 | 4 |
| Positions Per Level | 4 | 4 | 4 |
| Pitch | 5.00mm (0.197") | 5.08mm (0.200") | 5.08mm (0.200") |
| Header Orientation | 90° Right Angle | 90° Right Angle | 90° Right Angle |
| Termination Style | Solder | Solder | Solder |
| Mounting Type | Through Hole | Through Hole | Through Hole |
| Voltage Rating (UL) | 300 V | 300 V | 300 V |
| Current Rating (UL) | 16 A | 15 A | 15 A |
| Operating Temperature | -55°C to 105°C | -40°C to 110°C | -40°C to 105°C |
| Contact Mating Finish | Tin | Tin | Tin |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 | UL94 V-0 |
| Contact Material | Brass | Copper Alloy | Brass |
| Housing Material | Thermoplastic | Polyamide (PA66), Nylon 6/6 | Polybutylene Terephthalate (PBT) |
| Shrouding Type | 4-Side Shrouded | 2-Side Shrouded | 4-Side Shrouded |
| Color | Green | Green | Black |
| Product Status | Active | Active | Active |
| RoHS Status | RoHS Non-Compliant | RoHS Compliant | ROHS3 Compliant |
| Inventory (Pcs) | 1,079 | 931 | 1,104 |
Engineering Selection Recommendations
EM221504H (Eaton) - Primary Part
Use the original EM221504H when RoHS non-compliance is acceptable for the application and when the extended lower temperature rating (-55°C minimum) is required. This part offers 4-side shrouding and the highest current rating at 16 A.
282815-4 (TE Connectivity) - Substitute Option
Select 282815-4 when RoHS compliance is mandatory and the application operates within -40°C to 110°C temperature range. This part features 2-side shrouding and is suitable for applications where reduced shrouding does not impact performance. Current rating is 15 A, which is acceptable for most standard applications.
ELFH04210 (Amphenol PCD) - Substitute Option
Select ELFH04210 when ROHS3 compliance is required and 4-side shrouding is necessary. This part maintains the same shrouding configuration as the original EM221504H and operates within -40°C to 105°C. Current rating is 15 A. Color is black rather than green.
All three parts share identical electrical specifications (300 V, UL94 V-0), through-hole solder termination, and 4-position configuration. Selection should be based on compliance requirements, temperature range needs, and shrouding preferences.
Frequently Asked Questions (FAQ)
Q: Can EM221504H be directly replaced with 282815-4 or ELFH04210?
A: Yes, both parts are electrically and mechanically compatible substitutes. The EM221504H, 282815-4, and ELFH04210 all feature 4-position configuration, 90° right-angle orientation, solder termination, 300 V voltage rating, and UL94 V-0 flammability rating. Pitch spacing differs slightly (5.00mm vs. 5.08mm), but this falls within acceptable tolerance for standard PCB layouts. Verify shrouding configuration and RoHS compliance requirements for your specific application.
Q: What is the difference between 4-side and 2-side shrouding?
A: 4-side shrouding (EM221504H and ELFH04210) provides insulation on all four sides of the header, offering maximum protection against accidental contact and cross-talk. 2-side shrouding (282815-4) provides insulation on two opposing sides. Both configurations meet UL94 V-0 flammability requirements. Selection depends on PCB layout constraints and application-specific isolation needs.
Q: Are there temperature range limitations when substituting parts?
A: The EM221504H operates from -55°C to 105°C. The 282815-4 operates from -40°C to 110°C, and ELFH04210 operates from -40°C to 105°C. If your application requires operation below -40°C, the original EM221504H is required. For applications within -40°C to 105°C, all three parts are suitable.
Q: What is the significance of RoHS compliance differences?
A: EM221504H is RoHS non-compliant, while 282815-4 is RoHS Compliant and ELFH04210 is ROHS3 Compliant. RoHS compliance is mandatory for products sold in the European Union and for many OEM supply chains. Select a RoHS-compliant substitute (282815-4 or ELFH04210) if your application or customer requirements mandate RoHS compliance.
Q: Does the current rating difference (16 A vs. 15 A) affect substitution?
A: The EM221504H is rated for 16 A, while both substitutes are rated for 15 A. For applications requiring the full 16 A capacity, the original EM221504H is recommended. For applications operating at 15 A or below, both substitutes are suitable. Verify your circuit current requirements before selecting a substitute part.
Q: Can I use ELFH04210 if color coding is important?
A: ELFH04210 is black, while EM221504H and 282815-4 are green. If color coding is used for circuit identification or assembly documentation, this difference must be noted. Electrically and mechanically, the black color does not affect performance.
Q: What contact material differences exist between these parts?
A: EM221504H and ELFH04210 use brass contacts, while 282815-4 uses copper alloy contacts. Both materials provide equivalent electrical conductivity and tin mating finish. Contact material selection does not affect substitution compatibility for standard applications.
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