ELFH10160 Terminal Block Header - Equivalent & Substitute Parts

Part Overview

The ELFH10160 is a 10-position vertical terminal block header manufactured by Amphenol PCD. This component features male pins with 2-side shrouding, a 5.00mm pitch, and solder termination for through-hole mounting. The part is actively produced and widely stocked (1078 pcs in inventory). Terminal block headers of this type are essential interconnection components in industrial control systems, power distribution modules, and signal routing applications where reliable, repeatable connections are required across multiple positions.

Equivalent and substitute parts become necessary when the primary part experiences supply constraints, when design requirements call for alternative shrouding configurations, or when different pitch specifications better suit mechanical layout requirements.

Key Parameters

Parameter	ELFH10160 Value
Number of Positions	10
Pitch	0.197" (5.00mm)
Header Orientation	Vertical
Shrouding Type	2 Side
Termination Style	Solder
Mounting Type	Through Hole
Current Rating (UL)	15 A
Voltage Rating (UL)	300 V
Operating Temperature	-40°C to 105°C
Material Flammability	UL94 V-0
RoHS Status	RoHS Compliant

Substitute Part Grouping Explanation

Substitution logic for the ELFH10160 is determined by the following critical parameters:

Primary Compatibility Criteria:

Number of positions (must be 10)
Pitch specification (5.00mm or 5.08mm acceptable within mechanical tolerance)
Header orientation (vertical only)
Termination style (solder only)
Mounting type (through hole only)
Electrical ratings (current and voltage must meet or exceed application requirements)
Flammability rating (UL94 V-0 required)

Secondary Variation Parameters:

Shrouding configuration (2-side or 4-side; affects mechanical fit and EMI shielding)
Housing material (PBT, PA66, or PPA; affects thermal and chemical resistance)
Contact tail length (minor variations acceptable if PCB pad design accommodates)
Manufacturer (Amphenol, Molex, Phoenix Contact, HARTING all produce compatible headers)

Substitutes are grouped into two categories: pitch-matched (5.00mm) and pitch-variant (5.08mm). Within each category, parts are further differentiated by shrouding type (2-side vs. 4-side).

Parameter Comparison

Part Number	Manufacturer	Positions	Pitch	Shrouding	Current (UL)	Voltage (UL)	Temp Range	Housing Material	RoHS Status	Inventory
ELFH10160	Amphenol PCD	10	5.00mm	2 Side	15 A	300 V	-40 to 105°C	PBT	RoHS Compliant	1078
0395215010	Molex	10	5.00mm	2 Side	15 A	300 V	-40 to 105°C	PA66	ROHS3 Compliant	951
0395311010	Molex	10	5.08mm	4 Side	15 A	300 V	-40 to 105°C	PA66	ROHS3 Compliant	3640
0395316010	Molex	10	5.08mm	4 Side	15 A	300 V	-40 to 105°C	PA66	Not Specified	1466
14121017001000	HARTING	10	5.08mm	4 Side	15 A	600 V	-40 to 110°C	PA/PPA	ROHS3 Compliant	1102
1753592	Phoenix Contact	10	5.00mm	2 Side	12 A	300 V	Not Specified	PA	ROHS3 Compliant	1281
1755503	Phoenix Contact	10	5.00mm	4 Side	12 A	300 V	Not Specified	PA	ROHS3 Compliant	6860
1755817	Phoenix Contact	10	5.08mm	4 Side	12 A	300 V	Not Specified	PA	ROHS3 Compliant	1762
1758092	Phoenix Contact	10	5.08mm	2 Side	12 A	300 V	Not Specified	PA	ROHS3 Compliant	1604

Engineering Selection Recommendations

Direct Pitch-Matched Substitutes (5.00mm):

The Molex 0395215010 provides the closest functional equivalence to the ELFH10160. Both parts maintain 5.00mm pitch, 2-side shrouding, 10 positions, 15A current rating, and 300V voltage rating. The primary difference is housing material (PA66 vs. PBT) and RoHS certification status (ROHS3 vs. RoHS Compliant). This part is suitable for direct substitution in applications where the design accommodates PA66 thermal characteristics.

The Phoenix Contact 1753592 also matches the 5.00mm pitch and 2-side shrouding configuration. However, the current rating is specified at 12A (lower than the ELFH10160's 15A), which may limit suitability in high-current applications. This part is appropriate only when application current requirements do not exceed 12A.

Pitch-Variant Substitutes (5.08mm):

Parts with 5.08mm pitch (Molex 0395311010, 0395316010; Phoenix Contact 1755817, 1758092; HARTING 14121017001000) require PCB redesign to accommodate the 0.08mm pitch increase. These substitutes are applicable only when mechanical layout can be modified or when the design already accommodates 5.08mm spacing.

The HARTING 14121017001000 offers enhanced voltage rating (600V vs. 300V) and extended temperature range (-40 to 110°C vs. -40 to 105°C), making it suitable for applications requiring higher electrical stress margins or elevated ambient temperatures.

4-Side Shrouding Variants:

Phoenix Contact 1755503 and 1755817 provide 4-side shrouding, which offers improved EMI containment compared to 2-side designs. Selection of 4-side variants depends on electromagnetic compatibility requirements and mechanical space availability.

All substitute parts listed carry active product status and ROHS3 or RoHS Compliant certification, confirming regulatory compliance for current procurement.

Frequently Asked Questions (FAQ)

Q: Can I substitute the ELFH10160 with a 5.08mm pitch part?

A: Substitution with 5.08mm pitch parts (Molex 0395311010, 0395316010, Phoenix Contact 1755817, 1758092, or HARTING 14121017001000) requires PCB redesign. The 0.08mm pitch difference necessitates repositioning of all pad locations. This substitution is viable only when mechanical layout modifications are feasible.

Q: What is the difference between 2-side and 4-side shrouding?

A: 2-side shrouding provides lateral containment of the connector interface. 4-side shrouding adds top and bottom coverage, offering enhanced EMI shielding and mechanical protection. The ELFH10160 uses 2-side shrouding; 4-side variants (1755503, 1755817, 0395311010, 0395316010, 14121017001000) are suitable only if the PCB design accommodates the increased height and if EMI performance is a design requirement.

Q: Are Phoenix Contact parts with 12A current rating acceptable replacements?

A: Phoenix Contact parts (1753592, 1755503, 1755817, 1758092) are rated at 12A, compared to the ELFH10160's 15A rating. These parts are acceptable only if the application current requirement does not exceed 12A. For applications requiring the full 15A capacity, use Molex or HARTING substitutes.

Q: What housing material differences exist among substitutes?

A: The ELFH10160 uses PBT (Polybutylene Terephthalate). Molex substitutes use PA66 (Polyamide 6/6). Phoenix Contact parts use PA (Polyamide). HARTING uses PA/PPA (Polyphthalamide). All materials meet UL94 V-0 flammability requirements. Material selection affects thermal stability, chemical resistance, and mechanical properties; verify compatibility with the application environment.

Q: Which substitute offers the best inventory availability?

A: Phoenix Contact 1755503 (4-side, 5.00mm) has the highest inventory at 6860 units. Molex 0395311010 (4-side, 5.08mm) has 3640 units. For 2-side configurations matching the ELFH10160 shrouding type, Molex 0395215010 has 951 units and Phoenix Contact 1758092 has 1604 units.

Q: Can I use a substitute with higher voltage rating?

A: Yes. The HARTING 14121017001000 is rated at 600V compared to the ELFH10160's 300V. Higher voltage ratings provide additional safety margin and are compatible with applications designed for 300V operation. However, verify that the 5.08mm pitch and 4-side shrouding are mechanically compatible with your design.

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