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ELFH04210 Terminal Block Header - Equivalent & Substitute Parts
Part Overview
The ELFH04210 is a 4-position terminal block header manufactured by Amphenol PCD, designed for through-hole solder mounting applications. This shrouded male pin header operates at 15 A (UL) and 300 V (UL) with a 0.200" (5.08mm) pitch in a 90° right-angle configuration. The component is actively produced and stocked, with 1104 units available in inventory. Alternative equivalent parts are maintained to ensure supply chain flexibility and design compatibility across manufacturing environments.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Manufacturer Part Number | ELFH04210 |
| Manufacturer | Amphenol PCD |
| Category | Terminal Blocks |
| Number of Positions | 4 |
| Pitch | 0.200" (5.08mm) |
| Header Orientation | 90°, Right Angle |
| Type | Header, Male Pins, Shrouded (4 Side) |
| Termination Style | Solder |
| Mounting Type | Through Hole |
| Current Rating (UL) | 15 A |
| Voltage Rating (UL) | 300 V |
| Operating Temperature Range | -40°C ~ 105°C |
| Color | Black |
| Contact Material | Brass |
| Housing Material | Polybutylene Terephthalate (PBT) |
| Material Flammability Rating | UL94 V-0 |
| Contact Mating Finish | Tin |
| RoHS Status | ROHS3 Compliant |
| Product Status | Active |
Substitute Part Grouping Explanation
Substitution eligibility for the ELFH04210 is determined by strict equivalence across the following critical parameters:
- Electrical Performance: Current rating (15 A UL), voltage rating (300 V UL), and contact material composition must support identical load conditions
- Physical Configuration: 4-position count, 0.200" (5.08mm) pitch, 90° right-angle orientation, and shrouded male pin design ensure mechanical and electrical compatibility
- Termination & Mounting: Solder termination and through-hole mounting type must match to maintain PCB assembly compatibility
- Environmental & Compliance: Operating temperature range, flammability rating (UL94 V-0), and RoHS compliance status determine suitability for equivalent applications
- Contact & Housing Materials: Brass contacts with tin mating finish and PBT or equivalent housing materials ensure reliable long-term performance
The substitute part 796639-4 (TE Connectivity AMP Connectors) meets these criteria with functionally equivalent electrical and mechanical specifications.
Parameter Comparison
| Parameter | ELFH04210 (Amphenol PCD) | 796639-4 (TE Connectivity) | Compatibility |
|---|---|---|---|
| Number of Positions | 4 | 4 | Equivalent |
| Pitch | 0.200" (5.08mm) | 0.200" (5.08mm) | Equivalent |
| Header Orientation | 90°, Right Angle | 90°, Right Angle | Equivalent |
| Type | Header, Male Pins, Shrouded (4 Side) | Header, Male Pins, Shrouded (4 Side) | Equivalent |
| Termination Style | Solder | Solder | Equivalent |
| Mounting Type | Through Hole | Through Hole | Equivalent |
| Current Rating (UL) | 15 A | 15 A | Equivalent |
| Voltage Rating (UL) | 300 V | 300 V | Equivalent |
| Operating Temperature Range | -40°C ~ 105°C | -40°C ~ 110°C | Compatible (TE range exceeds primary part) |
| Color | Black | Black | Equivalent |
| Contact Material | Brass | Copper Alloy | Compatible (both support 15 A, 300 V) |
| Housing Material | Polybutylene Terephthalate (PBT) | Polyamide (PA66), Nylon 6/6 | Compatible (both UL94 V-0) |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 | Equivalent |
| Contact Mating Finish | Tin | Tin | Equivalent |
| RoHS Status | ROHS3 Compliant | RoHS Compliant | Compatible |
| Insulation Height | 0.319" (8.10mm) | 0.329" (8.36mm) | Compatible (minor dimensional variance) |
Engineering Selection Recommendations
Both the ELFH04210 and 796639-4 are active production components with equivalent electrical ratings and mechanical configurations. Selection between these parts should be based on:
- Supply Availability: The ELFH04210 has 1104 units in stock; the 796639-4 has 3458 units available, providing flexibility for high-volume procurement
- Compliance Status: Both parts meet UL94 V-0 flammability requirements and RoHS compliance standards, suitable for regulated applications
- Operating Temperature: The 796639-4 supports an extended upper temperature limit of 110°C versus 105°C for the ELFH04210, providing additional thermal margin in demanding environments
- Housing Material Differences: PBT (ELFH04210) and PA66 Nylon 6/6 (796639-4) offer equivalent performance under specified electrical and thermal conditions; material selection may depend on specific chemical resistance or mechanical property requirements
- Contact Material: Brass (ELFH04210) and copper alloy (796639-4) both deliver equivalent electrical performance at rated current and voltage; contact material selection does not affect functional compatibility
Frequently Asked Questions (FAQ)
Q: Can 796639-4 be used as a direct replacement for ELFH04210 in existing designs?
A: Yes. Both parts share identical electrical ratings (15 A, 300 V), pitch (0.200"/5.08mm), position count (4), orientation (90° right angle), and termination method (solder through-hole). Physical dimensions are compatible with minor insulation height variance (0.319" vs. 0.329"). No design modification is required.
Q: What are the material differences between these parts?
A: The ELFH04210 uses PBT housing with brass contacts; the 796639-4 uses PA66 Nylon 6/6 housing with copper alloy contacts. Both materials meet UL94 V-0 flammability standards and support identical electrical performance. Material selection depends on application-specific requirements for chemical resistance or mechanical properties.
Q: Are there temperature rating differences?
A: The ELFH04210 operates from -40°C to 105°C; the 796639-4 operates from -40°C to 110°C. The TE Connectivity part provides a 5°C higher upper temperature limit, offering additional thermal margin in high-temperature applications.
Q: Do both parts meet RoHS compliance?
A: Yes. The ELFH04210 is ROHS3 Compliant; the 796639-4 is RoHS Compliant. Both parts satisfy RoHS requirements for regulated applications.
Q: What is the pitch specification, and why does it matter?
A: Both parts have a 0.200" (5.08mm) pitch, which defines the center-to-center spacing between adjacent pins. This specification is critical for PCB footprint compatibility and mating connector alignment. Pitch equivalence ensures direct mechanical and electrical interchangeability.
Q: Can these parts be used in high-current applications?
A: Both parts are rated for 15 A (UL) at 300 V (UL). Current capacity is determined by contact material, wire gauge compatibility, and thermal dissipation. Verify that PCB trace width, solder joint design, and wire gauge meet application current requirements.
Q: What does "shrouded (4 side)" mean?
A: Shrouding on all four sides provides mechanical protection and prevents accidental contact with live pins during assembly and operation. This design feature is identical on both the ELFH04210 and 796639-4.
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