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E22-00AX Equivalent & Substitute Parts
Part Overview
The ZF Electronics E22-00AX is a snap action SPDT switch with chassis mount configuration, rated for 3A at 125V AC and 100mA at 125V DC. This component features a round pin plunger actuator with quick connect termination and is designed for on-momentary switch function applications. The E22-00AX is classified as obsolete, making equivalent and substitute parts necessary for ongoing system maintenance and new design implementations. Substitute components must maintain functional compatibility across electrical ratings, mechanical dimensions, and termination standards.
Substiute Parts
Key Parameters
| Parameter | E22-00AX Value | Criticality for Substitution |
|---|---|---|
| Circuit Configuration | SPDT | Critical |
| Switch Function | On-Mom | Critical |
| Current Rating (AC) | 3A | Critical |
| Current Rating (DC) | 100mA | Critical |
| Voltage Rating (AC) | 125V | Critical |
| Voltage Rating (DC) | 125V | Critical |
| Actuator Type | Round (Pin Plunger) | High |
| Mounting Type | Chassis Mount | Critical |
| Termination Style | Quick Connect - 0.187" (4.7mm) | Critical |
| Operating Position | 0.579" (14.7mm) | High |
| Operating Temperature Range | -40°C ~ 85°C | High |
| RoHS Status | ROHS3 Compliant | High |
| Moisture Sensitivity Level | 1 (Unlimited) | Medium |
Substitute Part Grouping Explanation
Substitute parts for the E22-00AX are grouped based on electrical and mechanical compatibility within the following parameters:
Primary Substitution Criteria:
- Circuit configuration must be SPDT
- Switch function must be On-Mom
- Mounting type must be Chassis Mount
- Termination style must be Quick Connect - 0.187" (4.7mm)
- Operating position must be 0.579" (14.7mm)
Electrical Compatibility Criteria:
- Current rating must support minimum 3A AC operation
- Voltage rating must support minimum 125V AC operation
- Operating temperature range must encompass or exceed -40°C ~ 85°C
Direct Equivalent (Identical Electrical and Mechanical Specifications): The V7-5F17D8 from Honeywell Sensing and Productivity Solutions is a direct equivalent, matching all critical parameters including current rating, voltage rating, actuator type, operating position, and termination style.
Compatible Substitutes (Higher Electrical Ratings): The V15T16-EZ200A01-K and V15T16-EZ200A05-K from Honeywell exceed the E22-00AX electrical specifications with 16A AC at 250V ratings. These parts maintain SPDT circuit configuration, On-Mom function, chassis mount, and 0.187" quick connect termination. Mechanical differences include lever actuators and slightly different operating positions.
Limited Compatibility Substitutes: The Crouzet V3D series parts (83261041, 83263041, 83268041) provide SPDT snap action functionality with chassis mount and 0.187" quick connect termination. However, these parts feature different electrical ratings and operating force specifications that may require application-level verification.
Parameter Comparison
| Parameter | E22-00AX (ZF) | V7-5F17D8 (Honeywell) | V15T16-EZ200A01-K (Honeywell) | V15T16-EZ200A05-K (Honeywell) | V15T22-CZ200-K (Honeywell) | 83261041 (Crouzet) | 83263041 (Crouzet) | 83268041 (Crouzet) |
|---|---|---|---|---|---|---|---|---|
| Manufacturer | ZF Electronics | Honeywell | Honeywell | Honeywell | Honeywell | Crouzet | Crouzet | Crouzet |
| Series | E | V7 | V15 | V15 | V15 | V3D | V3D | V3D |
| Circuit | SPDT | SPDT | SPDT | SPDT | SPDT | SPDT | SPDT | SPDT |
| Switch Function | On-Mom | On-Mom | On-Mom | On-Mom | On-Mom | On-Mom | On-Mom | On-Mom |
| Current Rating (AC) | 3A | 3A | 16A | 16A | 22A | 16A | 16A | 50mA |
| Current Rating (DC) | 100mA | Not specified | Not specified | Not specified | Not specified | Not specified | Not specified | 50mA |
| Voltage Rating (AC) | 125V | 125V | 250V | 250V | 250V | 250V | 250V | 24V |
| Voltage Rating (DC) | 125V | Not specified | Not specified | Not specified | Not specified | Not specified | Not specified | 24V |
| Actuator Type | Round (Pin Plunger) | Round (Pin Plunger) | Lever, Straight | Lever, Roller | Round (Pin Plunger) | Round (Pin Plunger) | Round (Pin Plunger) | Round (Pin Plunger) |
| Mounting Type | Chassis Mount | Chassis Mount | Chassis Mount | Chassis Mount | Chassis Mount | Chassis Mount | Chassis Mount | Chassis Mount |
| Termination Style | Quick Connect - 0.187" (4.7mm) | Quick Connect - 0.187" (4.7mm) | Quick Connect - 0.187" (4.7mm) | Quick Connect - 0.187" (4.7mm) | Quick Connect - 0.250" (6.3mm) | Quick Connect - 0.187" (4.7mm) | Quick Connect - 0.187" (4.7mm) | Quick Connect - 0.187" (4.7mm) |
| Operating Position | 0.579" (14.7mm) | 0.579" (14.7mm) | 0.602" (15.3mm) | 0.812" (20.6mm) | 0.579" (14.7mm) | 0.579" (14.7mm) | 0.579" (14.7mm) | 0.579" (14.7mm) |
| Operating Force | 15gf | 15gf | 200gf | 240gf | 200gf | 204gf | 102gf | 102gf |
| Operating Temperature Range | -40°C ~ 85°C | -40°C ~ 85°C | -25°C ~ 125°C | -25°C ~ 125°C | -25°C ~ 125°C | -20°C ~ 125°C | -20°C ~ 125°C | -20°C ~ 150°C |
| Electrical Life (Cycles) | 6,000 | 100,000 | 50,000 | 50,000 | 10,000 | Not specified | Not specified | Not specified |
| Mechanical Life (Cycles) | Not specified | 10,000,000 | 5,000,000 | 1,000,000 | 5,000,000 | 1,000,000 | 1,000,000 | 1,000,000 |
| Product Status | Obsolete | Active | Active | Active | Active | Active | Active | Active |
| RoHS Status | ROHS3 Compliant | RoHS Compliant | RoHS Compliant | RoHS Compliant | RoHS Compliant | RoHS Compliant | RoHS Compliant | RoHS Compliant |
| Moisture Sensitivity Level | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) |
| REACH Status | REACH Unaffected | REACH Unaffected | Not specified | Not specified | Not specified | REACH Unaffected | REACH Unaffected | REACH Unaffected |
Engineering Selection Recommendations
Direct Equivalent Selection:
The V7-5F17D8 from Honeywell Sensing and Productivity Solutions is the recommended direct equivalent for the obsolete E22-00AX. This part maintains identical electrical specifications (3A AC at 125V), mechanical configuration (round pin plunger, 0.579" operating position), and termination style (0.187" quick connect). The V7-5F17D8 is active in production status with RoHS compliance and REACH unaffected certification. The electrical life rating of 100,000 cycles exceeds the original E22-00AX specification of 6,000 cycles, and mechanical life reaches 10,000,000 cycles. Operating temperature range matches the original specification at -40°C ~ 85°C.
Higher-Rated Alternatives:
For applications requiring enhanced electrical capacity, the V15T16-EZ200A01-K and V15T16-EZ200A05-K provide 16A AC at 250V ratings while maintaining SPDT circuit configuration, On-Mom function, and 0.187" quick connect termination. These parts are active in production with RoHS compliance. The V15T16-EZ200A01-K features a straight lever actuator with 0.602" operating position, while the V15T16-EZ200A05-K incorporates a roller lever actuator with 0.812" operating position. Both parts support extended operating temperature ranges of -25°C ~ 125°C.
The V15T22-CZ200-K provides 22A AC at 250V capacity with round pin plunger actuator matching the original E22-00AX form factor. This part features 0.250" (6.3mm) quick connect termination, which differs from the original 0.187" standard and requires connector compatibility verification.
Lower-Rated Alternatives:
The Crouzet 83268041 is suitable only for applications with reduced electrical requirements, rated at 50mA AC/DC at 24V. This part maintains SPDT configuration, On-Mom function, chassis mount, and 0.187" quick connect termination with round pin plunger actuator. Operating temperature range extends to -20°C ~ 150°C.
Compliance Verification:
All recommended substitute parts maintain RoHS compliance and REACH unaffected status consistent with the original E22-00AX. Moisture sensitivity level remains at MSL 1 (Unlimited) across all alternatives. ECCN classification remains EAR99 for all parts.
Frequently Asked Questions (FAQ)
Q: Can the V7-5F17D8 directly replace the E22-00AX without circuit modification?
A: Yes. The V7-5F17D8 maintains identical electrical ratings (3A AC at 125V), circuit configuration (SPDT), switch function (On-Mom), actuator type (round pin plunger), mounting type (chassis mount), and termination style (0.187" quick connect). No circuit modification is required.
Q: What is the primary difference between the V15T16-EZ200A01-K and V15T16-EZ200A05-K?
A: The V15T16-EZ200A01-K features a straight lever actuator with 0.602" operating position and 200gf operating force. The V15T16-EZ200A05-K features a roller lever actuator with 0.812" operating position and 240gf operating force. Both maintain identical electrical ratings of 16A AC at 250V and 0.187" quick connect termination.
Q: Why does the V15T22-CZ200-K have a different termination size?
A: The V15T22-CZ200-K uses 0.250" (6.3mm) quick connect termination to accommodate its higher current rating of 22A AC at 250V. The original E22-00AX uses 0.187" (4.7mm) termination. Connector compatibility must be verified before selection.
Q: Are all substitute parts RoHS compliant?
A: Yes. All substitute parts listed maintain RoHS compliance status. The original E22-00AX is ROHS3 compliant, and all active production alternatives are RoHS compliant.
Q: What is the operating temperature range difference between the E22-00AX and substitute parts?
A: The E22-00AX operates from -40°C ~ 85°C. The V7-5F17D8 matches this range exactly. The Honeywell V15 series parts (V15T16-EZ200A01-K, V15T16-EZ200A05-K, V15T22-CZ200-K) extend the upper limit to 125°C with a lower minimum of -25°C. The Crouzet V3D series extends to -20°C minimum and up to 125°C or 150°C maximum depending on the specific model.
Q: Can the Crouzet 83261041 or 83263041 be used as direct replacements?
A: These parts are not direct replacements. While they maintain SPDT configuration, On-Mom function, chassis mount, and 0.187" quick connect termination, they are rated for 16A AC at 250V compared to the E22-00AX rating of 3A AC at 125V. Operating force specifications also differ significantly (204gf and 102gf respectively versus 15gf for the E22-00AX). Application-level verification is required.
Q: What is the electrical life advantage of the V7-5F17D8 over the E22-00AX?
A: The V7-5F17D8 provides 100,000 electrical life cycles compared to the E22-00AX specification of 6,000 cycles, representing approximately 16.7 times greater electrical life capacity.
Q: Is the Crouzet 83268041 suitable for the original E22-00AX application?
A: The Crouzet 83268041 is suitable only for applications with significantly reduced electrical requirements. It is rated at 50mA AC/DC at 24V, substantially lower than the E22-00AX rating of 3A AC at 125V. This part is not a functional equivalent for the original application.
Q: Do all substitute parts maintain the same moisture sensitivity level?
A: Yes. All substitute parts maintain Moisture Sensitivity Level 1 (Unlimited), consistent with the original E22-00AX specification.
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