DMV1-63P-XY Quick Connect Receptacle Equivalent & Substitute Parts

Part Overview

The DMV1-63P-XY is a 0.248" (6.30mm) Quick Connect Female and Male 16-20 AWG Crimp Connector manufactured by Panduit Corp under the Pan-Term® series. This connector features non-mating end insulation and is designed for free-hanging, in-line applications. The product is currently obsolete, necessitating identification of active equivalent alternatives to maintain system compatibility and ensure continued availability for replacement and new installations.

Substiute Parts

DMV1-63P-XY

Panduit CorpIn Stock: 1002DMV1-63P-XY Datasheet

Current PartRFQ

DV18-250P-EYY

Panduit CorpIn Stock: 747DV18-250P-EYY Datasheet

SimilarRFQ

Key Parameters

Substitute Part Grouping Explanation

Substitution of the obsolete DMV1-63P-XY is determined by the following critical parameters:

• Tab Width and Thickness: The substitute must accommodate the same or compatible mating interface dimensions to ensure physical fit within existing connector housings and receptacles.
• Terminal Type and Gender: Stacked female and male configuration must be maintained for functional compatibility.
• Insulation Configuration: Non-mating end insulation is required to match the original design intent.
• Mounting Type: Free-hanging, in-line orientation must be preserved.
• Wire Gauge Range: The substitute wire gauge must overlap or be compatible with the original 16-20 AWG specification to ensure proper termination and electrical performance.
• Series Compatibility: Pan-Term® series components maintain cross-compatibility within the product line.

The DV18-250P-EYY meets these substitution criteria with minor parameter variations within acceptable engineering tolerances for this connector category.

Parameter Comparison

Engineering Selection Recommendations

The DV18-250P-EYY is the active equivalent for the obsolete DMV1-63P-XY. Selection of this substitute is supported by:

• Product Status: The substitute is active and currently in production, ensuring long-term availability and supply chain continuity.
• Compliance and Certifications: The DV18-250P-EYY carries ECCN EAR99 classification and HTSUS code 8536.90.4000, indicating full regulatory compliance for commercial distribution.
• Dimensional Compatibility: Tab width and thickness variations (0.248" to 0.250" and 0.031" to 0.032") are within standard manufacturing tolerances for quick-connect receptacles and do not compromise mating interface integrity.
• Functional Equivalence: Both connectors maintain identical terminal type, gender configuration, insulation design, and mounting orientation.
• Wire Gauge Overlap: The 18-22 AWG range of the substitute overlaps with the original 16-20 AWG specification, providing compatibility for the majority of applications within the 18-20 AWG range.

Frequently Asked Questions (FAQ)

Q: Can the DV18-250P-EYY directly replace the DMV1-63P-XY in existing assemblies?

A: Yes, for applications using 18-20 AWG wire. The dimensional and functional parameters are equivalent. Applications requiring 16-17 AWG wire must be evaluated for compatibility with the substitute's 18-22 AWG range.

Q: What is the significance of the tab width difference (0.248" vs. 0.250")?

A: The 0.02" (0.05mm) difference is within standard manufacturing tolerances for quick-connect receptacles and does not affect mating interface compatibility or electrical performance.

Q: Are both connectors from the same manufacturer series?

A: Yes, both are Panduit Corp Pan-Term® series connectors, ensuring design consistency and cross-compatibility within the product line.

Q: What does the MSL rating of 1 (Unlimited) indicate?

A: MSL 1 indicates unlimited shelf life without moisture sensitivity concerns, meaning the connectors can be stored without special environmental controls or desiccant packaging requirements.

Q: Why is the wire gauge range different between the main part and substitute?

A: The DV18-250P-EYY is designed for slightly smaller wire gauges (18-22 AWG) compared to the original (16-20 AWG). The 18-20 AWG overlap range ensures compatibility for most applications. Applications using 16-17 AWG wire should verify crimp tool and termination compatibility.

Q: Is the contact material specification important for substitution?

A: The substitute specifies brass with tin finish, providing standard electrical conductivity and corrosion resistance. The original part does not specify contact material, indicating the substitute's specification meets or exceeds the original design requirements.