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DM20-BU Terminal Block Connector Equivalent & Substitute Parts
Part Overview
The DM20-BU is a 2-position feed-through terminal block connector manufactured by Eaton - Bussmann Electrical Division, part of the Magnum® DM series. This component is designed for screw termination of conductors in the 12-22 AWG range with a rated current of 24 A (IEC) and voltage of 500V (IEC). The product is currently obsolete, making identification of functionally equivalent alternatives necessary for ongoing maintenance, repair, and system continuity applications.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Manufacturer Part Number | DM20-BU |
| Manufacturer | Eaton - Bussmann Electrical Division |
| Category | Terminal Blocks |
| Type | Feed Through |
| Number of Positions | 2 |
| Number of Levels | 1 |
| Terminal Width | 5.1mm |
| Termination Style | Screw |
| Current Rating (IEC) | 24 A |
| Voltage Rating (IEC) | 500V |
| Wire Gauge Range | 12-22 AWG (0.5-2.5mm²) |
| Color | Blue |
| Material - Insulation | Polyamide (PA66), Nylon 6/6 |
| Flammability Rating | UL94 V-0 |
| RoHS Status | RoHS Compliant |
| Product Status | Obsolete |
Substitute Part Grouping Explanation
Substitution of the DM20-BU is determined by strict equivalence across the following critical parameters:
- Electrical Compatibility: Current rating (IEC minimum 24 A), voltage rating (IEC minimum 500V), and wire gauge range (12-22 AWG)
- Mechanical Compatibility: 2-position, 1-level feed-through configuration with 5.1mm terminal width and screw termination
- Physical Form Factor: Blue color and polyamide insulation material
- Regulatory Compliance: UL94 V-0 flammability rating and RoHS compliance
The substitute part 1040880000 (Weidmüller) meets or exceeds all critical parameters while maintaining active product status and full regulatory compliance.
Parameter Comparison
| Parameter | DM20-BU (Eaton) | 1040880000 (Weidmüller) | Compatibility |
|---|---|---|---|
| Number of Positions | 2 | 2 | Equivalent |
| Number of Levels | 1 | 1 | Equivalent |
| Type | Feed Through | Feed Through | Equivalent |
| Terminal Width | 5.1mm | 5.1mm | Equivalent |
| Termination Style | Screw | Screw | Equivalent |
| Current Rating (IEC) | 24 A | 24 A | Equivalent |
| Voltage Rating (IEC) | 500V | 500V | Equivalent |
| Current Rating (UL) | 20 A | 25 A | Substitute Exceeds |
| Voltage Rating (UL) | 300V | 600V | Substitute Exceeds |
| Wire Gauge Range (AWG) | 12-22 AWG | 12-22 AWG | Equivalent |
| Wire Gauge Range (mm²) | 0.5-2.5mm² | 0.5-4mm² | Substitute Exceeds |
| Color | Blue | Blue | Equivalent |
| Insulation Material | Polyamide (PA66), Nylon 6/6 | Thermoplastic, Wemid | Functionally Equivalent |
| Flammability Rating | UL94 V-0 | UL94 V-0 | Equivalent |
| RoHS Status | RoHS Compliant | RoHS Compliant | Equivalent |
| Product Status | Obsolete | Active | Substitute Active |
Engineering Selection Recommendations
The Weidmüller part number 1040880000 is a direct functional equivalent to the obsolete DM20-BU. Selection of this substitute is based on the following engineering criteria:
- Electrical Equivalence: Both parts meet IEC 24 A / 500V ratings. The Weidmüller substitute exceeds UL ratings (25 A / 600V vs. 20 A / 300V), providing additional margin for UL-regulated applications.
- Mechanical Compatibility: Identical 2-position, 1-level feed-through configuration with matching 5.1mm terminal width and screw termination ensures direct mechanical fit and installation compatibility.
- Regulatory Compliance: Both parts carry UL94 V-0 flammability certification and RoHS compliance, meeting current regulatory requirements.
- Product Availability: The Weidmüller part maintains active product status with current manufacturing support, ensuring long-term availability and supply chain continuity.
- Wire Gauge Accommodation: The Weidmüller substitute accepts wire gauges up to 4mm² (vs. 2.5mm² for the original), providing flexibility for applications requiring larger conductor cross-sections within the 12-22 AWG range.
Frequently Asked Questions (FAQ)
Q: Can the Weidmüller 1040880000 be used as a direct replacement for the DM20-BU in existing installations?
A: Yes. Both parts share identical electrical ratings (IEC 24 A / 500V), mechanical configuration (2-position feed-through), and terminal geometry (5.1mm width). The Weidmüller part is mechanically and electrically interchangeable with the DM20-BU.
Q: What is the difference in insulation material between the two parts?
A: The DM20-BU uses Polyamide (PA66) / Nylon 6/6, while the Weidmüller 1040880000 uses Thermoplastic Wemid. Both materials meet UL94 V-0 flammability requirements and are functionally equivalent for this application.
Q: Does the Weidmüller part support the same wire gauge range?
A: Yes. Both parts accept 12-22 AWG conductors. The Weidmüller substitute accommodates wire cross-sections up to 4mm² compared to 2.5mm² for the original, providing additional flexibility without reducing compatibility.
Q: Are there any packaging differences between the two parts?
A: The DM20-BU is supplied in standard packaging, while the Weidmüller 1040880000 is supplied in bulk packaging. This does not affect electrical or mechanical performance.
Q: Why is the DM20-BU obsolete?
A: The DM20-BU is classified as obsolete by the manufacturer. The Weidmüller 1040880000 represents the current active equivalent, ensuring access to supported, in-production components for new designs and ongoing system maintenance.
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