DIN-096RPC-S1-HM Equivalent & Substitute Parts

Part Overview

The DIN-096RPC-S1-HM is a 96-position DIN 41612 backplane connector plug with male pins, gold contact finish, and through-hole solder termination. Manufactured by 3M, this connector is designed for high-density PCB applications requiring reliable signal and power distribution across three rows at 0.100" (2.54mm) pitch. The part is currently active in production with 1533 units in stock. Equivalent and substitute parts may be required due to supply chain considerations, design flexibility, or specific application requirements for alternative connector configurations or manufacturers.

Substiute Parts

DIN-096RPC-S1-HM

3MIn Stock: 1611DIN-096RPC-S1-HM Datasheet

Current PartRFQ

09731966577

HARTINGIn Stock: 84909731966577 Datasheet

MFR RecommendedRFQ

09731967903

HARTINGIn Stock: 99209731967903 Datasheet

MFR RecommendedRFQ

09733966903

HARTINGIn Stock: 117009733966903 Datasheet

MFR RecommendedRFQ

09791966903

HARTINGIn Stock: 103909791966903 Datasheet

MFR RecommendedRFQ

536019-5

TE Connectivity AMP ConnectorsIn Stock: 1469536019-5 Datasheet

MFR RecommendedRFQ

PCN10-96P-2.54DSA(81)

Hirose Electric Co LtdIn Stock: 988PCN10-96P-2.54DSA(81) Datasheet

MFR RecommendedRFQ

Key Parameters

Substitute Part Grouping Explanation

Substitution eligibility for the DIN-096RPC-S1-HM is determined by the following critical parameters:

Primary Compatibility Criteria:

• Series: DIN 41612 (all substitutes must conform to this standard)
• Number of Positions: 96 (fixed requirement)
• Pitch: 0.100" (2.54mm) (fixed requirement)
• Number of Rows: 3 (fixed requirement)
• Mounting Type: Through Hole (fixed requirement)
• Termination: Solder (fixed requirement)

Secondary Compatibility Parameters:

• Connector Type: Plug or Header configuration (determines mechanical fit)
• Contact Finish: Gold or Gold-Palladium (acceptable alternatives for electrical performance)
• Operating Temperature Range: Must support -55°C ~ 125°C minimum
• Current Rating: Must support 3A minimum
• Material Flammability Rating: UL94 V-0 (required for safety compliance)
• RoHS Status: RoHS Compliant or ROHS3 Compliant (regulatory requirement)

Substitutes are grouped into two categories: direct plug equivalents (same connector type) and header alternatives (different connector type but compatible DIN 41612 interface). Header substitutes require mating with corresponding plug connectors and are suitable for applications where the connector orientation or mounting approach differs from the original design.

Parameter Comparison

Engineering Selection Recommendations

Direct Plug Equivalents (Same Connector Type):

The 536019-5 (TE Connectivity AMP Connectors) is a direct plug equivalent matching the DIN-096RPC-S1-HM connector type. Both are 96-position DIN 41612 plugs with male pins, 0.100" pitch, three rows, through-hole mounting, and gold contact finish. The 536019-5 operates across the required -55°C ~ 125°C temperature range and is actively produced. However, the 536019-5 uses press-fit termination instead of solder termination and carries RoHS non-compliant status, which may restrict use in applications requiring RoHS compliance or solder-based assembly processes.

Header Alternatives (Different Connector Type):

The HARTING parts 09731966577, 09731967903, and 09733966903 are header configurations within the DIN 41612 series. These parts are mechanically and electrically compatible with DIN 41612 plug connectors when used as mating pairs. All three HARTING headers are actively produced, ROHS3 compliant, and rated for -55°C ~ 125°C operation. The 09731966577 and 09731967903 specify gold or gold-palladium contact finishes with UL94 V-0 flammability ratings. The 09733966903 includes mounting clips and does not specify contact finish or current rating details. Current ratings for HARTING headers are 2A, which is lower than the 3A rating of the main part.

The Hirose PCN10-96P-2.54DSA(81) is a header alternative with gold contact finish, UL94 V-0 flammability rating, and RoHS compliance. This part is designated Last Time Buy status, indicating discontinued production. The operating temperature range is limited to -55°C ~ 85°C, which does not fully cover the -55°C ~ 125°C requirement of the main part.

Compliance and Regulatory Considerations:

For applications requiring RoHS compliance, the HARTING parts (09731966577, 09731967903, 09733966903) and Hirose PCN10-96P-2.54DSA(81) are compliant. The TE Connectivity 536019-5 is RoHS non-compliant and unsuitable for regulated applications.

For applications requiring solder termination, the HARTING and Hirose headers are suitable. The TE Connectivity 536019-5 uses press-fit termination and is not compatible with solder-based assembly.

For applications requiring full -55°C ~ 125°C temperature coverage, the Hirose PCN10-96P-2.54DSA(81) is unsuitable due to its -55°C ~ 85°C limitation.

Frequently Asked Questions (FAQ)

Q: Can I use a header connector as a direct replacement for the DIN-096RPC-S1-HM plug?

A: No. The DIN-096RPC-S1-HM is a plug connector with male pins. Header connectors (09731966577, 09731967903, 09733966903, PCN10-96P-2.54DSA(81)) have different mechanical configurations and are designed to mate with plug connectors. Using a header in place of a plug requires redesigning the mating connector interface on the PCB or backplane.

Q: What is the difference between the HARTING 09731966577 and 09731967903?

A: Both are 96-position DIN 41612 headers with identical pitch, row count, and mounting specifications. The primary difference is the Level/Class designation: 09731966577 is Class 2, while 09731967903 is Class 3. Both operate across -55°C ~ 125°C and are ROHS3 compliant. Contact finish specifications differ slightly: 09731966577 specifies Gold-Palladium with flash thickness, while 09731967903 specifies Gold or Gold-Palladium with flash thickness.

Q: Why is the TE Connectivity 536019-5 listed as a substitute if it is RoHS non-compliant?

A: The 536019-5 is included as a direct plug equivalent based on connector type, position count, pitch, and row configuration. However, its RoHS non-compliant status restricts its use to applications not subject to RoHS regulations. For regulated applications, HARTING or Hirose alternatives are required.

Q: Can I use the Hirose PCN10-96P-2.54DSA(81) in applications requiring -55°C ~ 125°C operation?

A: No. The Hirose PCN10-96P-2.54DSA(81) is rated for -55°C ~ 85°C operation only. Applications requiring the full -55°C ~ 125°C temperature range must use the main part (DIN-096RPC-S1-HM), HARTING alternatives (09731966577, 09731967903, 09733966903), or TE Connectivity 536019-5.

Q: What is the significance of "Last Time Buy" status for the Hirose PCN10-96P-2.54DSA(81)?

A: Last Time Buy status indicates that the manufacturer has discontinued production of this part. While 943 units are currently in stock, no future production is planned. For long-term supply chain stability, active production alternatives such as HARTING or the main part DIN-096RPC-S1-HM are recommended.

Q: Are all substitute parts compatible with solder termination assembly?

A: No. The TE Connectivity 536019-5 uses press-fit termination, not solder termination. For solder-based assembly processes, use the DIN-096RPC-S1-HM, HARTING headers (09731966577, 09731967903, 09733966903), or Hirose PCN10-96P-2.54DSA(81).

Q: What current rating should I use when selecting a substitute?

A: The main part DIN-096RPC-S1-HM is rated for 3A. HARTING headers and Hirose PCN10-96P-2.54DSA(81) are rated for 2A. If your application requires 3A current capacity, verify that the substitute part's 2A rating is sufficient for your circuit requirements, or select the main part or TE Connectivity 536019-5.