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DG5304X LED Green Clear 5MM Round T/H Equivalent & Substitute Parts
Part Overview
The DG5304X is a green 525nm LED indication component manufactured by Stanley Electric Co, designed for through-hole mounting in discrete 3.5V applications. This part is classified as obsolete, making substitute components necessary for ongoing production, maintenance, and new design implementations. The DG5304X features a 5mm round lens with domed top, 1000mcd brightness rating, and 25° viewing angle, suitable for standard indicator applications requiring green wavelength emission.
Substiute Parts
Key Parameters
| Parameter | DG5304X Value | Significance for Substitution |
|---|---|---|
| Color | Green | Primary functional requirement; all substitutes must be green |
| Lens Size | 5mm, T-1 3/4 | Physical form factor; determines mechanical fit |
| Mounting Type | Through Hole | PCB assembly method; all substitutes must support radial through-hole mounting |
| Voltage - Forward (Vf) Typ | 3.5V | Circuit design parameter; acceptable range typically ±0.3V for LED applications |
| Current - Test | 20mA | Standard test condition; all substitutes rated at 20mA |
| Wavelength - Dominant | 525nm | Color specification; acceptable range 520-530nm for green indication |
| Lens Transparency | Clear | Optical characteristic; determines light transmission |
| Lens Style | Round with Domed Top | Physical appearance and light distribution pattern |
| Height (Max) | 8.80mm | PCB clearance requirement; substitutes must fit within design envelope |
| Package / Case | Radial | Lead configuration; determines PCB hole pattern compatibility |
Substitute Part Grouping Explanation
Substitute parts for the DG5304X are evaluated based on the following critical parameters:
Primary Compatibility Criteria:
- Color: Green (525nm ±5nm wavelength range acceptable)
- Mounting Type: Through Hole with Radial leads
- Lens Size: 5mm diameter (T-1 3/4 form factor)
- Lens Style: Round with Domed Top
- Lens Transparency: Clear
Secondary Compatibility Criteria:
- Forward Voltage (Vf): 3.5V ±0.4V (range 3.1V to 3.9V acceptable for circuit redesign)
- Current Rating: 20mA test condition
- Height: Maximum 9.65mm (within typical PCB clearance tolerances)
- Package: Radial lead configuration
Performance Variation Allowance:
- Millicandela Rating: Varies by application; higher brightness substitutes acceptable if circuit current limiting is adjusted
- Viewing Angle: Varies 6° to 30°; selection depends on application requirements
Substitutes are grouped into three categories based on electrical compatibility with the original DG5304X specification:
Group A - Direct Electrical Substitutes (Vf 3.4V to 3.8V): Parts with forward voltage within ±0.3V of original specification, requiring minimal circuit modification.
Group B - Compatible with Circuit Adjustment (Vf 3.1V to 3.2V): Parts with lower forward voltage; require verification of current-limiting resistor values.
Group C - Alternative Wavelength (Vf 2.0V to 2.3V): Parts with significantly different electrical characteristics; suitable only for applications where wavelength shift is acceptable.
Parameter Comparison
| Part Number | Manufacturer | Color | Wavelength (nm) | Vf Typ (V) | mcd Rating | Viewing Angle | Height Max (mm) | Product Status | Inventory (Pcs) |
|---|---|---|---|---|---|---|---|---|---|
| DG5304X | Stanley Electric Co | Green | 525 | 3.5 | 1000 | 25° | 8.80 | Obsolete | 707 |
| 333-2SUGC/C525 | Everlight Electronics | Green | 525 | 3.5 | 2000 | 10° | 8.90 | Active | 1036 |
| 383-2SUGC/S400-A4 | Everlight Electronics | Green | 530 | 3.4 | 4000 | 6° | 8.90 | Active | 788 |
| 383-2SYGC/S530-E2 | Everlight Electronics | Yellow-Green | 573 | 2.0 | 320 | 10° | 8.90 | Active | 679 |
| 5219465F | Dialight | Green | 565 | 2.3 | 120 | 24° | 8.81 | Active | 2623 |
| 5219947F | Dialight | Green | 527 | 3.8 | 4200 | 30° | 9.65 | Active | 1050 |
| HLMP-CM1A-560DD | Broadcom Limited | Green | 525 | 3.2 | 60500 | 15° | 8.90 | Active | 1295 |
| HLMP-CM1G-350DD | Broadcom Limited | Green | 525 | 3.1 | 43000 | 15° | 8.90 | Active | 13534 |
| HLMP-CM2A-230DD | Broadcom Limited | Green | 525 | 3.2 | 28000 | 23° | 8.90 | Active | 653 |
| HLMP-CM3A-Z10DD | Broadcom Limited | Green | 525 | 3.2 | 16500 | 30° | 8.90 | Active | 2100 |
| HLMP-CM3A-Z1CDD | Broadcom Limited | Green | 525 | 3.2 | 16500 | 30° | 8.90 | Active | 825 |
Engineering Selection Recommendations
Group A - Direct Substitutes (Minimal Circuit Modification Required)
333-2SUGC/C525 (Everlight Electronics): Identical forward voltage (3.5V) and wavelength (525nm) to DG5304X. Higher brightness (2000mcd vs 1000mcd) requires verification that circuit current limiting accommodates increased light output. Narrower viewing angle (10° vs 25°) may affect application visibility requirements. Active product status with 1036 units in stock. Suitable for direct replacement in applications where reduced viewing angle is acceptable.
383-2SUGC/S400-A4 (Everlight Electronics): Forward voltage 3.4V (within ±0.1V tolerance). Wavelength 530nm (within acceptable green range). Significantly higher brightness (4000mcd) requires circuit current limiting verification. Narrower viewing angle (6°) restricts application to focused indication requirements. RoHS3 compliant. Active status with 788 units available. Suitable for applications requiring higher brightness with narrow beam focus.
5219947F (Dialight Series 521): Forward voltage 3.8V (within ±0.3V tolerance). Wavelength 527nm (acceptable green range). Significantly higher brightness (4200mcd) requires current limiting adjustment. Wider viewing angle (30° vs 25°) provides improved visibility. Height 9.65mm (within envelope). RoHS3 compliant. Active status with 1050 units in stock. Suitable for applications requiring enhanced brightness and wider viewing angle.
HLMP-CM1A-560DD (Broadcom Limited): Forward voltage 3.2V (requires ±0.3V circuit adjustment). Wavelength 525nm (exact match). Extremely high brightness (60500mcd) requires significant current limiting circuit redesign. Viewing angle 15° (narrower than original). RoHS3 compliant. Active status with 1295 units available. Suitable only for applications where extreme brightness is required and circuit redesign is feasible.
Group B - Compatible with Circuit Adjustment (Forward Voltage Reduction)
HLMP-CM1G-350DD (Broadcom Limited): Forward voltage 3.1V (requires ±0.4V circuit adjustment). Wavelength 525nm (exact match). High brightness (43000mcd) requires current limiting redesign. Viewing angle 15°. RoHS3 compliant. Highest inventory availability (13534 units). Suitable for applications where circuit modification is acceptable and brightness enhancement is beneficial.
HLMP-CM2A-230DD (Broadcom Limited): Forward voltage 3.2V (requires ±0.3V adjustment). Wavelength 525nm (exact match). High brightness (28000mcd) requires current limiting verification. Viewing angle 23° (close to original 25°). RoHS3 compliant. Active status with 653 units available. Suitable for applications requiring moderate brightness increase with minimal viewing angle change.
HLMP-CM3A-Z10DD (Broadcom Limited): Forward voltage 3.2V (requires ±0.3V adjustment). Wavelength 525nm (exact match). Moderate brightness (16500mcd) requires current limiting adjustment. Viewing angle 30° (wider than original). RoHS3 compliant. Active status with 2100 units in stock. Suitable for applications requiring wider viewing angle with moderate brightness increase.
HLMP-CM3A-Z1CDD (Broadcom Limited): Forward voltage 3.2V (requires ±0.3V adjustment). Wavelength 525nm (exact match). Moderate brightness (16500mcd) requires current limiting adjustment. Viewing angle 30° (wider than original). Active status with 825 units available. Functionally equivalent to HLMP-CM3A-Z10DD with lower inventory.
Group C - Alternative Wavelength (Application-Dependent Suitability)
383-2SYGC/S530-E2 (Everlight Electronics): Yellow-Green color (573nm wavelength) represents significant color shift from original green (525nm). Forward voltage 2.0V (requires substantial circuit redesign). Lower brightness (320mcd) may be insufficient for indication applications. Suitable only for applications where yellow-green indication is functionally acceptable and circuit modification is feasible.
5219465F (Dialight Series 521): Yellow-Green color (565nm wavelength) represents significant color shift. Forward voltage 2.3V (requires circuit redesign). Lower brightness (120mcd) may be insufficient. Viewing angle 24° (similar to original). RoHS3 compliant. Suitable only for applications where color shift is acceptable.
Selection Priority Based on Product Status and Compliance:
All substitute parts listed are active products with RoHS3 compliance (where specified), ensuring long-term availability and regulatory compliance. The DG5304X obsolete status necessitates transition to active alternatives. Selection should prioritize:
- Electrical compatibility (forward voltage within ±0.3V without circuit modification)
- Wavelength match (525nm ±5nm for green indication)
- Viewing angle suitability (application-dependent)
- Brightness compatibility (circuit current limiting capability)
- Inventory availability for production volume requirements
Frequently Asked Questions (FAQ)
Q: Can I directly replace DG5304X with 333-2SUGC/C525 without circuit modification?
A: Yes, 333-2SUGC/C525 has identical forward voltage (3.5V) and wavelength (525nm). However, the higher brightness (2000mcd vs 1000mcd) may require verification that the circuit current-limiting resistor accommodates increased light output. The narrower viewing angle (10° vs 25°) must be evaluated against application visibility requirements.
Q: What is the difference between the Broadcom HLMP-CM series parts?
A: All Broadcom HLMP-CM series parts share identical wavelength (525nm) and similar forward voltage (3.1-3.2V). They differ in brightness rating and viewing angle: HLMP-CM1A-560DD (60500mcd, 15°), HLMP-CM1G-350DD (43000mcd, 15°), HLMP-CM2A-230DD (28000mcd, 23°), HLMP-CM3A-Z10DD (16500mcd, 30°), and HLMP-CM3A-Z1CDD (16500mcd, 30°). Selection depends on required brightness and viewing angle for the specific application.
Q: Why do some substitutes have significantly higher brightness ratings?
A: Brightness (millicandela rating) depends on LED chip design and lens optics. Higher brightness parts require circuit current limiting adjustment to prevent excessive power dissipation and premature failure. Applications requiring standard brightness should use parts with mcd ratings closer to the original 1000mcd specification.
Q: Can I use 5219947F (Dialight) as a substitute if my circuit is designed for 3.5V forward voltage?
A: 5219947F has forward voltage 3.8V, which is 0.3V higher than the original 3.5V specification. This requires circuit verification to ensure the current-limiting resistor provides adequate voltage drop. The higher voltage may reduce circuit current slightly, affecting brightness output. Circuit simulation or testing is recommended before production implementation.
Q: What does the viewing angle difference mean for my application?
A: Viewing angle determines the cone of light emission. DG5304X has 25° viewing angle (relatively wide). Narrower angles (6-15°) concentrate light in a focused beam, suitable for direct viewing positions. Wider angles (30°) distribute light over a broader area, suitable for applications where the LED is viewed from multiple angles. Selection depends on the physical mounting location and viewing geometry.
Q: Are all substitute parts RoHS3 compliant?
A: Most active substitute parts listed include RoHS3 compliance certification. Broadcom Limited parts explicitly state RoHS3 compliance. Dialight 5219465F and 5219947F are RoHS3 compliant. Everlight Electronics parts 383-2SUGC/S400-A4 specifies RoHS3 compliance. Verify compliance documentation for specific procurement requirements.
Q: What is the maximum height constraint for PCB mounting?
A: DG5304X has maximum height 8.80mm. All substitute parts have maximum height 8.90-9.65mm. Most Everlight and Broadcom parts are 8.90mm (within 0.1mm tolerance). Dialight 5219947F reaches 9.65mm maximum. Verify PCB clearance envelope to ensure substitute parts fit within design constraints, particularly for applications with height-restricted mounting areas.
Q: Can I use yellow-green substitutes (383-2SYGC/S530-E2 or 5219465F) in place of green?
A: Yellow-green parts (573nm and 565nm wavelength) represent significant color shift from green (525nm). These are suitable only if the application can functionally accept yellow-green indication instead of green. Forward voltage is significantly lower (2.0V and 2.3V respectively), requiring substantial circuit redesign. Brightness is also reduced (320mcd and 120mcd). Use only if application requirements explicitly allow color substitution.
Q: Which substitute offers the best inventory availability?
A: HLMP-CM1G-350DD (Broadcom Limited) has the highest inventory with 13534 units in stock. This part offers excellent availability for high-volume production requirements. Alternative high-availability options include 5219465F (Dialight, 2623 units) and HLMP-CM3A-Z10DD (Broadcom, 2100 units).
Q: What circuit modifications are needed for Broadcom HLMP-CM parts with 3.2V forward voltage?
A: Broadcom HLMP-CM parts have forward voltage 3.1-3.2V, compared to DG5304X at 3.5V. This 0.3-0.4V reduction requires circuit verification. If the original circuit uses a fixed current-limiting resistor, the lower forward voltage will increase circuit current slightly (approximately 5-10% depending on resistor value and supply voltage). Recalculate the current-limiting resistor value using Ohm's law: R = (Vsupply - Vf) / Iled, where Iled is the desired LED current (typically 20mA). Alternatively, if the circuit uses a current-limiting IC, no modification may be required.
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