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DF7C-9P-3.96DSA(25) Equivalent & Substitute Parts
Part Overview
The DF7C-9P-3.96DSA(25) is a rectangular connector header manufactured by Hirose Electric Co Ltd, designed for through-hole mounting in board-to-cable/wire applications. This 9-position connector features a 0.156" (3.96mm) pitch and shrouded 4-wall design with solder termination. The product is currently obsolete, making identification of functionally equivalent alternatives necessary for ongoing system support and component procurement.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Connector Type | Header |
| Contact Type | Male Pin |
| Number of Positions | 9 |
| Pitch - Mating | 0.156" (3.96mm) |
| Mounting Type | Through Hole |
| Shrouding | Shrouded - 4 Wall |
| Termination | Solder |
| Style | Board to Cable/Wire |
| Contact Finish | Tin |
| Material Flammability Rating | UL94 V-0 |
| Operating Temperature Range | -35°C ~ 85°C |
Substitute Part Grouping Explanation
Substitution eligibility for the DF7C-9P-3.96DSA(25) is determined by the following critical parameters:
- Connector Type & Contact Configuration: Must be a header with male pins
- Position Count & Pitch: Exactly 9 positions at 0.156" (3.96mm) mating pitch
- Mounting & Termination: Through-hole solder termination required
- Shrouding: 4-wall shrouded design for mechanical alignment
- Style: Board-to-cable/wire configuration
- Contact Finish: Tin plating on mating surfaces
- Flammability Compliance: UL94 V-0 rating
The substitute part 1877285-9 (TE Connectivity AMP Connectors) meets all critical substitution criteria. While minor variations exist in contact length, insulation material composition, and operating temperature range, these differences do not prevent functional equivalence in applications designed for the original DF7C-9P-3.96DSA(25) specification.
Parameter Comparison
| Parameter | DF7C-9P-3.96DSA(25) (Hirose) | 1877285-9 (TE Connectivity) |
|---|---|---|
| Connector Type | Header | Header |
| Contact Type | Male Pin | Male Pin |
| Number of Positions | 9 | 9 |
| Pitch - Mating | 0.156" (3.96mm) | 0.156" (3.96mm) |
| Number of Rows | 1 | 1 |
| Mounting Type | Through Hole | Through Hole |
| Termination | Solder | Solder |
| Style | Board to Cable/Wire | Board to Cable/Wire |
| Shrouding | Shrouded - 4 Wall | Shrouded - 4 Wall |
| Contact Finish - Mating | Tin | Tin |
| Contact Finish - Post | Tin | Tin |
| Contact Shape | Square | Square |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 |
| Operating Temperature Range | -35°C ~ 85°C | -25°C ~ 105°C |
| Contact Length - Mating | 0.276" (7.00mm) | 0.306" (7.77mm) |
| Contact Length - Post | 0.138" (3.50mm) | 0.142" (3.60mm) |
| Insulation Height | 0.508" (12.90mm) | 0.472" (12.00mm) |
| Insulation Material | Polyamide (PA), Nylon, Glass Filled | Polybutylene Terephthalate (PBT), Glass Filled |
| Insulation Color | Beige | White |
| Product Status | Obsolete | Active |
| REACH Status | REACH Unaffected | REACH Unaffected |
| ECCN | EAR99 | EAR99 |
Engineering Selection Recommendations
The DF7C-9P-3.96DSA(25) is obsolete, necessitating component substitution for new procurement and system maintenance. The 1877285-9 (TE Connectivity AMP Connectors) is the qualified equivalent and is currently in active production status with full inventory availability.
Both connectors maintain UL94 V-0 flammability compliance and REACH unaffected status. The substitute part extends the operating temperature range to -25°C ~ 105°C, providing broader thermal performance capability. The 1877285-9 includes additional features such as a board guide and locking ramp fastening mechanism, which enhance mechanical stability in board-to-cable applications.
Contact geometry variations (mating contact length 0.276" vs. 0.306", post length 0.138" vs. 0.142") are within acceptable tolerances for standard connector mating cycles and do not compromise electrical or mechanical performance in equivalent applications. Insulation material composition differs (PA/Nylon vs. PBT), with both materials meeting the same flammability standard and moisture sensitivity level (MSL 1 - Unlimited).
Frequently Asked Questions (FAQ)
Q: Can the 1877285-9 directly replace the DF7C-9P-3.96DSA(25) in existing designs?
A: Yes. Both connectors share identical pitch (0.156"/3.96mm), position count (9), mounting type (through-hole), termination method (solder), and shrouding configuration (4-wall). The mating interface is mechanically and electrically compatible.
Q: What are the differences in contact length between these connectors?
A: The DF7C-9P-3.96DSA(25) has a mating contact length of 0.276" (7.00mm) and post length of 0.138" (3.50mm). The 1877285-9 has a mating contact length of 0.306" (7.77mm) and post length of 0.142" (3.60mm). These variations are within standard connector tolerance ranges and do not affect mating performance.
Q: Are there insulation material differences, and do they matter?
A: The original uses polyamide (PA/Nylon) glass-filled insulation, while the substitute uses polybutylene terephthalate (PBT) glass-filled insulation. Both materials meet UL94 V-0 flammability requirements and MSL 1 moisture sensitivity specifications. Material selection does not impact functional compatibility.
Q: What is the operating temperature difference?
A: The DF7C-9P-3.96DSA(25) operates from -35°C to 85°C. The 1877285-9 operates from -25°C to 105°C. The substitute provides an extended upper temperature range, making it suitable for applications requiring higher thermal performance.
Q: Is the 1877285-9 currently available?
A: Yes. The 1877285-9 is in active production status with 3089 pieces in new original stock, compared to the obsolete DF7C-9P-3.96DSA(25) which has limited remaining inventory of 752 pieces.
Q: Do both connectors meet the same compliance standards?
A: Yes. Both connectors are UL94 V-0 rated, REACH unaffected, and classified under ECCN EAR99. Compliance profiles are equivalent.
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