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DF7C-6P-3.96DSA(25) Equivalent & Substitute Parts
Part Overview
The DF7C-6P-3.96DSA(25) is a rectangular connector header manufactured by Hirose Electric Co Ltd, designed for through-hole mounting in board-to-cable/wire applications. This 6-position connector features a 0.156" (3.96mm) pitch and shrouded 4-wall design with solder termination. The product is currently obsolete, making identification of functionally equivalent alternatives essential for ongoing system support and component procurement.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Manufacturer Part Number | DF7C-6P-3.96DSA(25) |
| Manufacturer | Hirose Electric Co Ltd |
| Category | Rectangular Connectors |
| Connector Type | Header |
| Contact Type | Male Pin |
| Pitch - Mating | 0.156" (3.96mm) |
| Number of Positions | 6 |
| Number of Rows | 1 |
| Mounting Type | Through Hole |
| Termination | Solder |
| Shrouding | Shrouded - 4 Wall |
| Operating Temperature | -35°C ~ 85°C |
| Material Flammability Rating | UL94 V-0 |
| Product Status | Obsolete |
Substitute Part Grouping Explanation
Substitution eligibility for the DF7C-6P-3.96DSA(25) is determined by the following critical parameters:
- Pitch - Mating: 0.156" (3.96mm) — must match exactly for mechanical and electrical compatibility
- Number of Positions: 6 — connector must accommodate the same signal count
- Connector Type: Header — must be a header configuration for board-to-cable/wire interface
- Mounting Type: Through Hole — PCB mounting method must remain consistent
- Shrouding: Shrouded - 4 Wall — mechanical protection and keying alignment requirement
- Termination: Solder — connection method to PCB must be solder-compatible
- Material Flammability Rating: UL94 V-0 — safety certification must be maintained or exceeded
The substitute part 179841-1 (TE Connectivity AMP Connectors) meets these core substitution criteria. However, differences exist in contact configuration, row structure, and operating temperature range that must be evaluated for specific application requirements.
Parameter Comparison
| Parameter | DF7C-6P-3.96DSA(25) (Main Part) | 179841-1 (Substitute) |
|---|---|---|
| Manufacturer | Hirose Electric Co Ltd | TE Connectivity AMP Connectors |
| Product Status | Obsolete | Active |
| Connector Type | Header | Header |
| Pitch - Mating | 0.156" (3.96mm) | 0.156" (3.96mm) |
| Number of Positions | 6 | 6 |
| Number of Rows | 1 | 2 |
| Mounting Type | Through Hole | Through Hole |
| Termination | Solder | Kinked Pin, Solder |
| Shrouding | Shrouded - 4 Wall | Shrouded - 4 Wall |
| Contact Type | Male Pin | Tab |
| Operating Temperature | -35°C ~ 85°C | -30°C ~ 105°C |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 |
| Contact Material | Copper Alloy | Copper Alloy |
| Contact Finish | Tin | Tin |
| Insulation Material | Polyamide (PA), Nylon, Glass Filled | Polyamide (PA66), Nylon 6/6 |
| Moisture Sensitivity Level (MSL) | 1 (Unlimited) | 1 (Unlimited) |
| ECCN | EAR99 | EAR99 |
| HTSUS | 8536.69.4040 | 8536.69.4040 |
Engineering Selection Recommendations
The 179841-1 substitute part is actively manufactured and maintains UL94 V-0 flammability compliance, addressing the primary concern of component obsolescence for the DF7C-6P-3.96DSA(25). Both parts share identical pitch, position count, mounting method, and shrouding configuration.
Key differences requiring evaluation:
- Row Configuration: The substitute features 2 rows versus 1 row in the original. PCB layout and connector housing compatibility must be verified.
- Contact Type: The substitute uses tab contacts instead of male pins. Mating interface compatibility with existing cable assemblies or receptacles must be confirmed.
- Operating Temperature Range: The substitute supports -30°C ~ 105°C versus -35°C ~ 85°C. Applications requiring the original's lower temperature limit require assessment.
- Termination Method: The substitute includes kinked pin termination in addition to solder, providing alternative assembly options.
Selection of 179841-1 is appropriate for applications where the 2-row configuration and tab contact type are compatible with existing system design. For applications requiring strict 1-row, male-pin configuration, alternative substitutes should be evaluated.
Frequently Asked Questions (FAQ)
Q: Can 179841-1 directly replace DF7C-6P-3.96DSA(25) in existing PCB designs?
A: Direct replacement requires verification of PCB footprint compatibility. The 2-row configuration of 179841-1 differs from the 1-row layout of the original part. Mechanical fit and electrical routing must be confirmed before implementation.
Q: Are the contact interfaces compatible between these two parts?
A: The original part features male pin contacts while 179841-1 uses tab contacts. Compatibility depends on the mating receptacle or cable assembly design. Existing connectors designed for male pins may not interface with tab contacts without adapter solutions.
Q: What is the significance of the pitch specification in substitution?
A: Pitch (0.156" / 3.96mm) determines the spacing between contact positions and is critical for mechanical alignment and electrical performance. Both parts share identical pitch, ensuring compatibility at this fundamental level.
Q: Does the operating temperature difference affect substitution suitability?
A: The substitute part supports a wider temperature range (-30°C ~ 105°C) compared to the original (-35°C ~ 85°C). For applications operating within the original's specified range, the substitute is acceptable. Applications requiring operation below -30°C require alternative evaluation.
Q: Are both parts RoHS compliant?
A: The original part lists REACH Unaffected status. The substitute is ROHS3 Compliant. Regulatory compliance requirements for your application should be verified against these designations.
Q: What packaging considerations apply to these parts?
A: The original part packaging is not specified. The substitute is supplied in Tray packaging. Procurement and handling procedures may differ based on packaging format.
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