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DF7C-2P-3.96DSA(25) Equivalent & Substitute Parts
Part Overview
The DF7C-2P-3.96DSA(25) is a rectangular connector header manufactured by Hirose Electric Co Ltd, designed for through-hole mounting in board-to-cable/wire applications. This 2-position connector features a 0.156" (3.96mm) pitch and shrouded 4-wall design with solder termination. The product is currently obsolete, making identification of compatible substitute parts essential for ongoing maintenance, repair, and legacy system support.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Manufacturer Part Number | DF7C-2P-3.96DSA(25) |
| Manufacturer | Hirose Electric Co Ltd |
| Category | Rectangular Connectors |
| Connector Type | Header |
| Number of Positions | 2 |
| Pitch - Mating | 0.156" (3.96mm) |
| Mounting Type | Through Hole |
| Shrouding | Shrouded - 4 Wall |
| Termination | Solder |
| Operating Temperature | -35°C ~ 85°C |
| Material Flammability Rating | UL94 V-0 |
| Product Status | Obsolete |
Substitute Part Grouping Explanation
Substitution compatibility for the DF7C-2P-3.96DSA(25) is determined by the following critical parameters:
- Connector pitch: 0.156" (3.96mm) mating pitch
- Position count: 2 positions
- Mounting configuration: Through-hole, board-to-cable/wire style
- Shrouding design: Shrouded 4-wall construction
- Termination method: Solder-compatible termination
- Mechanical interface: Latch/fastening compatibility with mating connectors
The substitute part 179838-1 (TE Connectivity AMP Connectors) meets these core substitution criteria through matching pitch, position count, mounting type, shrouding configuration, and solder termination capability.
Parameter Comparison
| Parameter | DF7C-2P-3.96DSA(25) (Hirose) | 179838-1 (TE Connectivity) |
|---|---|---|
| Connector Type | Header | Header |
| Number of Positions | 2 | 2 |
| Number of Rows | 1 | 1 |
| Pitch - Mating | 0.156" (3.96mm) | 0.156" (3.96mm) |
| Style | Board to Cable/Wire | Board to Cable/Wire |
| Shrouding | Shrouded - 4 Wall | Shrouded - 4 Wall |
| Mounting Type | Through Hole | Through Hole |
| Termination | Solder | Kinked Pin, Solder |
| Contact Material | Copper Alloy | Copper Alloy |
| Contact Finish - Mating | Tin | Tin |
| Contact Finish - Post | Tin | Tin |
| Insulation Material | Polyamide (PA), Nylon, Glass Filled | Polyamide (PA66), Nylon 6/6 |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 |
| Operating Temperature | -35°C ~ 85°C | -30°C ~ 105°C |
| Moisture Sensitivity Level (MSL) | 1 (Unlimited) | 1 (Unlimited) |
| ECCN | EAR99 | EAR99 |
| HTSUS | 8536.69.4040 | 8536.69.4040 |
Engineering Selection Recommendations
The DF7C-2P-3.96DSA(25) is classified as obsolete. The substitute part 179838-1 is active and available in production quantities (2040 pcs in stock versus 952 pcs for the original part).
Both parts carry UL94 V-0 flammability certification and share identical ECCN and HTSUS classifications, confirming regulatory equivalence. The substitute part operates across a wider temperature range (-30°C ~ 105°C versus -35°C ~ 85°C), providing extended thermal capability.
The 179838-1 features a kinked pin termination option in addition to solder termination, offering enhanced mechanical retention during assembly. Both parts maintain identical moisture sensitivity levels and contact material specifications.
Frequently Asked Questions (FAQ)
Q: Can 179838-1 directly replace DF7C-2P-3.96DSA(25) in existing designs?
A: Yes. Both connectors share the same 0.156" (3.96mm) pitch, 2-position configuration, through-hole mounting, shrouded 4-wall design, and solder termination. Mechanical and electrical interfaces are compatible.
Q: What are the key differences between these two parts?
A: The primary differences are contact shape (square versus rectangular), insulation height (0.508" versus 0.575"), fastening mechanism (latch holder versus locking ramp), and operating temperature range. The substitute part supports a wider temperature range and includes kinked pin termination as an option.
Q: Are there compliance or certification concerns with substitution?
A: No. Both parts carry UL94 V-0 flammability ratings, share identical ECCN (EAR99) and HTSUS (8536.69.4040) classifications, and maintain MSL 1 moisture sensitivity levels.
Q: What is the packaging difference?
A: The original part packaging is not specified in available data. The substitute part 179838-1 is supplied in tray packaging.
Q: Does the wider operating temperature range of 179838-1 affect compatibility?
A: No. The substitute part's extended temperature capability (-30°C ~ 105°C) encompasses the original part's operating range (-35°C ~ 85°C), ensuring thermal compatibility in all applications where the original part was used.
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