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DF7-8P-3.96DSA(26) Equivalent & Substitute Parts
Part Overview
The DF7-8P-3.96DSA(26) is a rectangular connector header manufactured by Hirose Electric Co Ltd, designed for through-hole mounting in board-to-cable/wire applications. This 8-position connector features a 0.156" (3.96mm) pitch and shrouded 4-wall design with solder termination. The product is currently obsolete, making identification of active equivalent parts essential for ongoing design support and procurement.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Connector Type | Header |
| Contact Type | Male Pin |
| Number of Positions | 8 |
| Pitch - Mating | 0.156" (3.96mm) |
| Mounting Type | Through Hole |
| Shrouding | Shrouded - 4 Wall |
| Termination | Solder |
| Style | Board to Cable/Wire |
| Contact Shape | Square |
| Insulation Material | Polyamide (PA), Nylon, Glass Filled |
| Operating Temperature Range | -35°C ~ 85°C |
| Material Flammability Rating | UL94 V-0 |
Substitute Part Grouping Explanation
The DF7-8P-3.96DSA(26) can be substituted with the 1877285-8 (TE Connectivity AMP Connectors) based on the following critical parameters that determine functional compatibility:
- Connector Type & Contact Configuration: Both are header connectors with male pin contacts
- Position Count & Pitch: Both feature 8 positions at 0.156" (3.96mm) mating pitch
- Mounting & Termination: Both use through-hole mounting with solder termination
- Shrouding Design: Both incorporate shrouded 4-wall construction
- Application Profile: Both are designed for board-to-cable/wire interconnection
- Contact Shape: Both use square contact geometry
- Flammability Compliance: Both meet UL94 V-0 material flammability rating
- Moisture Sensitivity: Both are MSL 1 (Unlimited)
Parameter Comparison
| Parameter | DF7-8P-3.96DSA(26) (Hirose) | 1877285-8 (TE Connectivity) |
|---|---|---|
| Manufacturer | Hirose Electric Co Ltd | TE Connectivity AMP Connectors |
| Product Status | Obsolete | Active |
| Connector Type | Header | Header |
| Contact Type | Male Pin | Male Pin |
| Number of Positions | 8 | 8 |
| Pitch - Mating | 0.156" (3.96mm) | 0.156" (3.96mm) |
| Number of Rows | 1 | 1 |
| Mounting Type | Through Hole | Through Hole |
| Termination | Solder | Solder |
| Shrouding | Shrouded - 4 Wall | Shrouded - 4 Wall |
| Style | Board to Cable/Wire | Board to Cable/Wire |
| Contact Shape | Square | Square |
| Contact Finish - Mating | Gold | Tin |
| Contact Material | Copper Alloy | Brass |
| Insulation Material | Polyamide (PA), Nylon, Glass Filled | Polybutylene Terephthalate (PBT), Glass Filled |
| Operating Temperature Range | -35°C ~ 85°C | -25°C ~ 105°C |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 |
| Insulation Color | Beige | White |
| Current Rating | Not specified | 7.5A |
| Voltage Rating | Not specified | 250VAC |
| RoHS Status | Not specified | ROHS3 Compliant |
| REACH Status | REACH Unaffected | REACH Unaffected |
| ECCN | EAR99 | EAR99 |
Engineering Selection Recommendations
The 1877285-8 is the recommended substitute for the obsolete DF7-8P-3.96DSA(26). Selection is based on the following engineering criteria:
Product Status: The DF7-8P-3.96DSA(26) is obsolete, while the 1877285-8 maintains active production status, ensuring long-term availability and supply chain continuity.
Compliance & Certifications: Both connectors meet UL94 V-0 material flammability requirements and are REACH Unaffected. The 1877285-8 additionally carries ROHS3 compliance, meeting modern regulatory requirements for new designs and procurement.
Functional Compatibility: The connectors share identical critical parameters: 8-position configuration, 0.156" (3.96mm) pitch, through-hole solder termination, shrouded 4-wall design, and square contact geometry. These parameters ensure mechanical and electrical interchangeability in board-to-cable/wire applications.
Performance Envelope: The 1877285-8 operates across a wider temperature range (-25°C ~ 105°C versus -35°C ~ 85°C) and provides specified electrical ratings (7.5A at 250VAC), offering enhanced performance margins for industrial and general-purpose applications.
Material Differences: The substitute uses PBT glass-filled insulation instead of PA nylon, and tin-plated brass contacts instead of gold-plated copper alloy. These material changes are standard in modern connector design and do not affect functional compatibility for standard interconnection applications.
Frequently Asked Questions (FAQ)
Q: Can the 1877285-8 directly replace the DF7-8P-3.96DSA(26) in existing designs?
A: Yes. Both connectors share identical pitch (0.156" / 3.96mm), position count (8), mounting method (through-hole solder), and shrouding configuration (4-wall). The mating interface and PCB footprint are compatible.
Q: What are the differences in contact finish between these connectors?
A: The DF7-8P-3.96DSA(26) uses gold-plated copper alloy contacts, while the 1877285-8 uses tin-plated brass contacts. Both finishes provide adequate corrosion resistance and electrical conductivity for standard interconnection applications. Tin plating is the industry standard for modern connector designs.
Q: Does the operating temperature range difference affect substitution?
A: The 1877285-8 supports a wider operating range (-25°C ~ 105°C) compared to the DF7-8P-3.96DSA(26) (-35°C ~ 85°C). For applications within the original temperature specification, the substitute performs equivalently. For applications requiring extended temperature operation, the 1877285-8 provides additional capability.
Q: Are there any compliance or regulatory considerations?
A: Both connectors meet UL94 V-0 flammability requirements and are REACH Unaffected. The 1877285-8 carries ROHS3 compliance, making it suitable for designs subject to modern environmental regulations. The DF7-8P-3.96DSA(26) compliance status for ROHS is not specified.
Q: What is the difference in insulation material?
A: The DF7-8P-3.96DSA(26) uses polyamide (PA) nylon glass-filled insulation, while the 1877285-8 uses polybutylene terephthalate (PBT) glass-filled insulation. Both materials provide equivalent electrical insulation properties and mechanical strength for this connector class.
Q: Are electrical ratings specified for the DF7-8P-3.96DSA(26)?
A: Current and voltage ratings are not specified for the DF7-8P-3.96DSA(26). The 1877285-8 is rated for 7.5A at 250VAC, providing a reference for typical application limits in this connector category.
Q: What is the packaging difference?
A: The DF7-8P-3.96DSA(26) packaging is not specified. The 1877285-8 is supplied in bulk packaging, standard for production procurement.
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