DF7-3P-3.96DS(25) Equivalent & Substitute Parts

Part Overview

The DF7-3P-3.96DS(25) is a rectangular connector header manufactured by Hirose Electric Co Ltd, designed for through-hole, right-angle board-to-cable/wire applications. This 3-position connector operates at 0.156" (3.96mm) pitch with shrouded 4-wall construction and solder termination. The product is currently obsolete, making identification of functionally equivalent alternatives essential for ongoing system support, maintenance, and new production runs where legacy compatibility is required.

Substiute Parts

DF7-3P-3.96DS(25)
Hirose Electric Co LtdIn Stock: 949DF7-3P-3.96DS(25) Datasheet
DF7-3P-3.96DS(25)
Current Part
2-647126-3
TE Connectivity AMP ConnectorsIn Stock: 7082-647126-3 Datasheet
2-647126-3
MFR Recommended

Key Parameters

Parameter Value
Connector Type Header
Contact Type Male Pin
Pitch - Mating 0.156" (3.96mm)
Number of Positions 3
Number of Rows 1
Mounting Type Through Hole, Right Angle
Shrouding Shrouded - 4 Wall
Termination Solder
Contact Material Copper Alloy
Contact Finish Tin
Insulation Material Polyamide (PA), Nylon, Glass Filled
Operating Temperature Range -35°C ~ 85°C
Material Flammability Rating UL94 V-0
Moisture Sensitivity Level (MSL) 1 (Unlimited)

Substitute Part Grouping Explanation

Substitution of the DF7-3P-3.96DS(25) is determined by strict alignment of the following parameters:

  • Pitch - Mating: 0.156" (3.96mm) — mechanical and electrical interface requirement
  • Number of Positions: 3 — circuit configuration requirement
  • Number of Rows: 1 — physical layout requirement
  • Connector Type: Header — functional role requirement
  • Contact Type: Male Pin — mating interface requirement
  • Mounting Type: Through Hole, Right Angle — PCB assembly requirement
  • Shrouding: Shrouded - 4 Wall — mechanical protection and alignment requirement
  • Termination: Solder — assembly process requirement
  • Contact Material & Finish: Copper Alloy with Tin — electrical conductivity and corrosion resistance requirement
  • Material Flammability Rating: UL94 V-0 — safety compliance requirement
  • Moisture Sensitivity Level: 1 (Unlimited) — storage and handling requirement

The TE Connectivity AMP Connectors part 2-647126-3 (MTA-156 series) meets all mandatory substitution criteria. This part maintains electrical and mechanical compatibility while offering active product status and extended operating temperature range.

Parameter Comparison

Parameter DF7-3P-3.96DS(25) (Hirose) 2-647126-3 (TE Connectivity) Compatibility
Connector Type Header Header Match
Contact Type Male Pin Male Pin Match
Pitch - Mating 0.156" (3.96mm) 0.156" (3.96mm) Match
Number of Positions 3 3 Match
Number of Rows 1 1 Match
Mounting Type Through Hole, Right Angle Through Hole, Right Angle Match
Shrouding Shrouded - 4 Wall Shrouded - 4 Wall Match
Termination Solder Solder Match
Contact Material Copper Alloy Copper Alloy Match
Contact Finish - Mating Tin Tin Match
Contact Finish Thickness - Mating Not specified 150.0µin (3.81µm) Substitute specified
Insulation Material Polyamide (PA), Nylon, Glass Filled Thermoplastic, Glass Filled Compatible
Operating Temperature Range -35°C ~ 85°C -55°C ~ 105°C Substitute exceeds
Material Flammability Rating UL94 V-0 UL94 V-0 Match
Moisture Sensitivity Level (MSL) 1 (Unlimited) 1 (Unlimited) Match
Product Status Obsolete Active Substitute active
Voltage Rating Not specified 600VAC Substitute specified

Engineering Selection Recommendations

The TE Connectivity AMP Connectors 2-647126-3 is a direct functional equivalent for the obsolete Hirose DF7-3P-3.96DS(25). Selection is supported by the following factors:

  • All mandatory electrical and mechanical parameters align with the original specification
  • The substitute part carries active product status, ensuring long-term availability and supply chain continuity
  • UL94 V-0 flammability rating is maintained, preserving safety compliance
  • Extended operating temperature range (-55°C ~ 105°C) provides thermal margin beyond the original specification (-35°C ~ 85°C)
  • RoHS compliance of the substitute part meets current regulatory requirements
  • Moisture Sensitivity Level 1 (Unlimited) classification matches the original, eliminating special storage or handling requirements

The substitute part is suitable for direct replacement in new production, maintenance, and retrofit applications where the DF7-3P-3.96DS(25) was originally specified.

Frequently Asked Questions (FAQ)

Q: Can the TE Connectivity 2-647126-3 be used as a direct replacement for the Hirose DF7-3P-3.96DS(25)?

A: Yes. Both parts share identical pitch (0.156"), position count (3), row configuration (1), mounting type (through-hole right-angle), shrouding (4-wall), and termination method (solder). Electrical and mechanical interfaces are fully compatible.

Q: What is the difference in contact finish thickness between the two parts?

A: The Hirose part does not specify contact finish thickness. The TE Connectivity substitute provides 150.0µin (3.81µm) tin plating on both mating and post contacts, ensuring consistent corrosion resistance and electrical performance.

Q: Does the extended operating temperature range of the substitute part affect compatibility?

A: No. The TE Connectivity part operates from -55°C to 105°C, which encompasses the original specification range of -35°C to 85°C. This provides additional thermal margin without compromising compatibility.

Q: Are there any differences in insulation material between the parts?

A: The Hirose part specifies Polyamide (PA) Nylon, Glass Filled insulation. The TE Connectivity part uses Thermoplastic, Glass Filled insulation. Both materials are glass-filled polymers with equivalent mechanical and electrical properties for this application.

Q: What is the fastening type difference between these connectors?

A: The Hirose part uses a Latch Holder fastening mechanism. The TE Connectivity part uses Friction Lock fastening. Both provide secure mating without requiring external fasteners, suitable for board-to-cable/wire connections.

Q: Is the substitute part RoHS compliant?

A: Yes. The TE Connectivity 2-647126-3 is RoHS Compliant, meeting current environmental and regulatory requirements. The original Hirose part status is not specified in available documentation.

Q: Can these connectors be used interchangeably in existing cable assemblies?

A: Yes, provided the mating connector (receptacle) is compatible with the 0.156" (3.96mm) pitch and 3-position header configuration. Both parts maintain identical mating interface geometry and contact arrangement.

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