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DF7-2P-3.96DSA(25) Equivalent & Substitute Parts
Part Overview
The DF7-2P-3.96DSA(25) is a rectangular connector header manufactured by Hirose Electric Co Ltd, designed for through-hole mounting in board-to-cable/wire applications. This 2-position connector features a 0.156" (3.96mm) pitch and shrouded 4-wall design with solder termination. The product is currently obsolete, making identification of compatible substitute parts essential for ongoing maintenance, repair, and legacy system support.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Manufacturer Part Number | DF7-2P-3.96DSA(25) |
| Manufacturer | Hirose Electric Co Ltd |
| Category | Rectangular Connectors |
| Connector Type | Header |
| Number of Positions | 2 |
| Pitch - Mating | 0.156" (3.96mm) |
| Mounting Type | Through Hole |
| Shrouding | Shrouded - 4 Wall |
| Termination | Solder |
| Operating Temperature | -35°C ~ 85°C |
| Material Flammability Rating | UL94 V-0 |
| Product Status | Obsolete |
Substitute Part Grouping Explanation
Substitution compatibility for the DF7-2P-3.96DSA(25) is determined by the following critical parameters:
- Pitch - Mating: 0.156" (3.96mm) — must match exactly for mechanical and electrical alignment
- Number of Positions: 2 — connector must accommodate the same pin count
- Connector Type: Header — must be a header configuration for board-to-cable/wire connection
- Mounting Type: Through Hole — must support through-hole PCB mounting
- Shrouding: Shrouded - 4 Wall — must provide equivalent mechanical protection and keying
- Termination: Solder — must support solder termination for PCB assembly
- Material Flammability Rating: UL94 V-0 — must meet or exceed flame resistance requirements
The substitute part 179838-1 (TE Connectivity AMP Connectors) satisfies all critical substitution parameters. Both connectors share identical pitch, position count, header type, through-hole mounting, shrouded design, solder termination capability, and UL94 V-0 flammability rating.
Parameter Comparison
| Parameter | DF7-2P-3.96DSA(25) (Hirose) | 179838-1 (TE Connectivity) |
|---|---|---|
| Connector Type | Header | Header |
| Number of Positions | 2 | 2 |
| Number of Rows | 1 | 1 |
| Pitch - Mating | 0.156" (3.96mm) | 0.156" (3.96mm) |
| Mounting Type | Through Hole | Through Hole |
| Shrouding | Shrouded - 4 Wall | Shrouded - 4 Wall |
| Termination | Solder | Kinked Pin, Solder |
| Style | Board to Cable/Wire | Board to Cable/Wire |
| Contact Material | Copper Alloy | Copper Alloy |
| Contact Finish - Mating | Tin | Tin |
| Contact Finish - Post | Tin | Tin |
| Insulation Material | Polyamide (PA), Nylon, Glass Filled | Polyamide (PA66), Nylon 6/6 |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 |
| Operating Temperature | -35°C ~ 85°C | -30°C ~ 105°C |
| Moisture Sensitivity Level (MSL) | 1 (Unlimited) | 1 (Unlimited) |
| ECCN | EAR99 | EAR99 |
| HTSUS | 8536.69.4040 | 8536.69.4040 |
Engineering Selection Recommendations
The 179838-1 (TE Connectivity AMP Connectors) is a direct substitute for the obsolete DF7-2P-3.96DSA(25). Both connectors meet identical electrical and mechanical specifications for the critical substitution parameters: pitch, position count, mounting type, shrouding configuration, and termination method.
The substitute part offers the following advantages:
- Active Product Status: 179838-1 is currently in active production, ensuring long-term availability and supply chain continuity
- Enhanced Operating Temperature Range: The substitute supports -30°C ~ 105°C versus the original -35°C ~ 85°C, providing broader thermal operating capability
- RoHS3 Compliance: 179838-1 is RoHS3 compliant, meeting current environmental and regulatory standards
- Improved Inventory Availability: 2040 units in stock versus 989 units for the obsolete original part
Both connectors carry UL94 V-0 flammability certification and MSL 1 moisture sensitivity rating, confirming equivalent reliability and environmental performance.
Frequently Asked Questions (FAQ)
Q: Can 179838-1 be used as a direct replacement for DF7-2P-3.96DSA(25)?
A: Yes. Both connectors share identical pitch (0.156" / 3.96mm), position count (2), mounting type (through hole), shrouding (4-wall), and termination method (solder). They are mechanically and electrically compatible for board-to-cable/wire applications.
Q: What are the key differences between these two connectors?
A: The primary differences are contact type (male pin versus tab), insulation material composition (PA glass-filled versus PA66), operating temperature range (-35°C to 85°C versus -30°C to 105°C), and product status (obsolete versus active). The substitute offers a wider operating temperature range and active production status.
Q: Does the substitute part require any PCB layout modifications?
A: No. Both connectors use identical 0.156" (3.96mm) pitch and through-hole mounting, requiring no changes to PCB footprint or layout.
Q: What is the packaging difference?
A: The original DF7-2P-3.96DSA(25) packaging is not specified. The substitute 179838-1 is supplied in tray packaging.
Q: Are both connectors RoHS compliant?
A: The original part's RoHS status is not specified. The substitute 179838-1 is RoHS3 compliant, meeting current environmental regulations.
Q: What is the inventory status for each part?
A: DF7-2P-3.96DSA(25) has 989 units in stock (obsolete status). 179838-1 has 2040 units in stock (active production).
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