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DF6-5P-3.96C Equivalent & Substitute Parts
Part Overview
The DF6-5P-3.96C is a 5-position rectangular connector housing manufactured by Hirose Electric Co Ltd, designed for board-in mounting applications with a 0.156" (3.96mm) pitch. This connector features male pin contacts with crimp termination and is housed in white polybutylene terephthalate (PBT) material.
The DF6-5P-3.96C is classified as obsolete. Identifying suitable substitute parts is necessary to maintain design continuity and ensure component availability for new production runs, repairs, and system upgrades where this connector type is specified.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Manufacturer Part Number | DF6-5P-3.96C |
| Manufacturer | Hirose Electric Co Ltd |
| Category | Rectangular Connectors |
| Series | DF6 |
| Connector Type | Board-In |
| Contact Type | Male Pin |
| Number of Positions | 5 |
| Pitch | 0.156" (3.96mm) |
| Number of Rows | 1 |
| Mounting Type | Board Mount |
| Contact Termination | Crimp |
| Color | White |
| Product Status | Obsolete |
| RoHS Status | RoHS Compliant |
| Moisture Sensitivity Level (MSL) | 1 (Unlimited) |
Substitute Part Grouping Explanation
Substitution eligibility for the DF6-5P-3.96C is determined by the following critical parameters:
- Pitch Compatibility: 0.156" (3.96mm) — substitute parts must maintain identical pitch spacing
- Position Count: 5 positions — substitute parts must accommodate the same number of contacts
- Row Configuration: Single row — substitute parts must maintain single-row layout
- Electrical Ratings: Voltage and current capacity must meet or exceed original specifications
- Termination Method: Crimp termination — substitute parts must support crimp-terminated contacts
- Environmental Compliance: RoHS and MSL ratings must be equivalent or superior
The two substitute parts identified (DF63-5P-3.96DSA and DF63-5S-3.96C) share the core pitch and position parameters with the DF6-5P-3.96C. However, they differ in connector type and mounting methodology, requiring careful evaluation for specific application contexts.
Parameter Comparison
| Parameter | DF6-5P-3.96C (Main) | DF63-5P-3.96DSA (Substitute) | DF63-5S-3.96C (Substitute) |
|---|---|---|---|
| Manufacturer | Hirose Electric Co Ltd | Hirose Electric Co Ltd | Hirose Electric Co Ltd |
| Series | DF6 | EnerBee™ DF63 | EnerBee™ DF63 |
| Number of Positions | 5 | 5 | 5 |
| Pitch | 0.156" (3.96mm) | 0.156" (3.96mm) | 0.156" (3.96mm) |
| Number of Rows | 1 | 1 | 1 |
| Connector Type | Board-In | Header | Socket |
| Contact Type | Male Pin | Male Pin | Female Socket |
| Mounting Type | Board Mount | Through Hole | Free Hanging (In-Line) |
| Contact Termination | Crimp | Solder | Crimp |
| Insulation Material | Polybutylene Terephthalate (PBT) | Polybutylene Terephthalate (PBT), Glass Filled | Polybutylene Terephthalate (PBT), Glass Filled |
| Operating Temperature | Not specified | -55°C ~ 105°C | -55°C ~ 105°C |
| Voltage Rating | Not specified | 600VAC/DC | Not specified |
| Product Status | Obsolete | Active | Active |
| RoHS Status | RoHS Compliant | ROHS3 Compliant | ROHS3 Compliant |
| Moisture Sensitivity Level (MSL) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) |
Engineering Selection Recommendations
DF63-5P-3.96DSA (Header, Through Hole, Solder Termination)
This substitute is suitable for applications where through-hole mounting and solder termination are acceptable. The DF63-5P-3.96DSA maintains the 5-position, 0.156" pitch configuration and provides active product status with ROHS3 compliance. The transition from crimp to solder termination requires PCB design modification. This part is recommended for new designs where through-hole assembly is preferred over board-in mounting.
DF63-5S-3.96C (Socket, Free Hanging, Crimp Termination)
This substitute preserves the crimp termination method of the original DF6-5P-3.96C but changes the connector type from male pin housing to female socket. The DF63-5S-3.96C is classified as active with ROHS3 compliance and maintains the 5-position, 0.156" pitch specification. This part is recommended for applications requiring mating with male pin headers and where free-hanging or in-line mounting is compatible with system design.
Both substitutes provide superior compliance status (ROHS3 vs. RoHS Compliant) and active product availability, ensuring long-term supply chain stability compared to the obsolete DF6-5P-3.96C.
Frequently Asked Questions (FAQ)
Q: Can DF63-5P-3.96DSA directly replace DF6-5P-3.96C in existing designs?
A: Direct replacement requires PCB redesign. The DF63-5P-3.96DSA uses through-hole mounting and solder termination, whereas the DF6-5P-3.96C uses board-in mounting with crimp termination. Pitch and position count are identical, but mounting footprint and assembly method differ.
Q: What is the primary difference between DF63-5P-3.96DSA and DF63-5S-3.96C?
A: DF63-5P-3.96DSA is a male pin header with solder termination designed for through-hole mounting. DF63-5S-3.96C is a female socket with crimp termination designed for free-hanging or in-line applications. Selection depends on mating connector type and assembly method requirements.
Q: Are both substitutes compatible with the original DF6-5P-3.96C pitch and position specifications?
A: Yes. Both DF63-5P-3.96DSA and DF63-5S-3.96C maintain the 0.156" (3.96mm) pitch and 5-position configuration. Compatibility is limited to these electrical and mechanical parameters; mounting type and termination method differ.
Q: What compliance advantages do the substitute parts offer?
A: Both DF63-5P-3.96DSA and DF63-5S-3.96C are ROHS3 compliant and carry active product status. The original DF6-5P-3.96C is obsolete with RoHS compliance. Substitutes provide improved regulatory alignment and guaranteed long-term availability.
Q: Which substitute is recommended for crimp-terminated applications?
A: DF63-5S-3.96C is the appropriate choice for crimp termination, matching the original DF6-5P-3.96C termination method. This part requires mating with a male pin connector and supports free-hanging or in-line mounting configurations.
Q: Can these substitutes be used interchangeably?
A: No. DF63-5P-3.96DSA and DF63-5S-3.96C serve different functional roles. DF63-5P-3.96DSA is a male header; DF63-5S-3.96C is a female socket. Selection must align with the mating connector type and system assembly requirements.
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