DF63-2P-3.96DSA(01) Equivalent & Substitute Parts

Part Overview

The DF63-2P-3.96DSA(01) is a rectangular connector header manufactured by Hirose Electric Co., Ltd., designed for through-hole board-to-cable/wire applications with a 2-position, 0.156" (3.96mm) pitch configuration. This connector features shrouded 4-wall construction with solder termination and latch holder fastening. The part is currently listed as obsolete, making identification of compatible substitute components essential for ongoing design support and procurement planning.

Substiute Parts

DF63-2P-3.96DSA(01)
Hirose Electric Co., Ltd.In Stock: 1089DF63-2P-3.96DSA(01) Datasheet
DF63-2P-3.96DSA(01)
Current Part
DF63M-2P-3.96DSA(01)
Hirose Electric Co LtdIn Stock: 844DF63M-2P-3.96DSA(01) Datasheet
DF63M-2P-3.96DSA(01)
Direct

Key Parameters

Parameter Value
Manufacturer Part Number DF63-2P-3.96DSA(01)
Manufacturer Hirose Electric Co., Ltd.
Category Rectangular Connectors
Series EnerBee™ DF63
Connector Type Header
Contact Type Male Pin
Number of Positions 2
Pitch - Mating 0.156" (3.96mm)
Mounting Type Through Hole
Shrouding Shrouded - 4 Wall
Termination Solder
Voltage Rating 600VAC/DC
Operating Temperature -55°C ~ 105°C
Product Status Obsolete

Substitute Part Grouping Explanation

Substitution eligibility for the DF63-2P-3.96DSA(01) is determined by strict alignment of the following critical parameters:

  • Connector type: Header
  • Contact type: Male Pin
  • Number of positions: 2
  • Pitch - mating: 0.156" (3.96mm)
  • Mounting type: Through Hole
  • Shrouding: Shrouded - 4 Wall
  • Termination: Solder
  • Fastening type: Latch Holder
  • Voltage rating: 600VAC/DC
  • Operating temperature range: -55°C ~ 105°C
  • Insulation material: Polybutylene Terephthalate (PBT), Glass Filled
  • Contact material: Brass
  • Contact finish - mating: Gold
  • Material flammability rating: UL94 V-0

The substitute part DF63M-2P-3.96DSA(01) maintains all critical electrical and mechanical parameters required for direct substitution. Minor variations in contact post length (0.138" vs. 0.150") and additional compliance certifications do not affect functional compatibility in standard applications.

Parameter Comparison

Parameter DF63-2P-3.96DSA(01) DF63M-2P-3.96DSA(01)
Manufacturer Hirose Electric Co., Ltd. Hirose Electric Co Ltd
Series EnerBee™ DF63 EnerBee™ DF63
Connector Type Header Header
Contact Type Male Pin Male Pin
Number of Positions 2 2
Pitch - Mating 0.156" (3.96mm) 0.156" (3.96mm)
Number of Rows 1 1
Mounting Type Through Hole Through Hole
Shrouding Shrouded - 4 Wall Shrouded - 4 Wall
Termination Solder Solder
Fastening Type Latch Holder Latch Holder
Contact Length - Post 0.150" (3.81mm) 0.138" (4.60mm)
Insulation Height 0.394" (10.00mm) 0.394" (10.00mm)
Contact Shape Square Square
Contact Finish - Mating Gold Gold
Contact Finish Thickness - Mating 8.00µin (0.203µm) 8.00µin (0.203µm)
Contact Finish - Post Tin Tin
Contact Material Brass Brass
Insulation Material Polybutylene Terephthalate (PBT), Glass Filled Polybutylene Terephthalate (PBT), Glass Filled
Operating Temperature -55°C ~ 105°C -55°C ~ 105°C
Material Flammability Rating UL94 V-0 UL94 V-0
Insulation Color Black Black
Voltage Rating 600VAC/DC 600VAC/DC
Contact Finish Thickness - Post 39.4µin (1.00µm) 39.4µin (1.00µm)
RoHS Status RoHS Compliant ROHS3 Compliant
Moisture Sensitivity Level (MSL) 1 (Unlimited) 1 (Unlimited)
ECCN EAR99 EAR99
HTSUS 8536.69.4040 8536.69.4040
Product Status Obsolete Active

Engineering Selection Recommendations

The DF63M-2P-3.96DSA(01) is the direct substitute for the obsolete DF63-2P-3.96DSA(01). Selection of the substitute part is supported by the following factors:

  • Both parts maintain identical electrical specifications: 600VAC/DC voltage rating, -55°C to 105°C operating temperature range, and UL94 V-0 flammability rating.
  • Both parts share identical mechanical specifications: 2-position, 0.156" (3.96mm) pitch, shrouded 4-wall through-hole header configuration with solder termination and latch holder fastening.
  • The substitute part carries Active product status, ensuring ongoing availability and supply chain continuity.
  • The substitute part meets ROHS3 compliance, providing enhanced regulatory alignment compared to the obsolete part's RoHS Compliant status.
  • Contact post length variation (0.138" vs. 0.150") is within acceptable tolerance for standard solder joint formation on printed circuit boards.
  • Both parts are classified as MSL 1 (Unlimited), indicating no moisture sensitivity constraints during storage or handling.

Frequently Asked Questions (FAQ)

Q: Can DF63M-2P-3.96DSA(01) be used as a direct replacement for DF63-2P-3.96DSA(01)?

A: Yes. Both parts share identical connector type, contact configuration, pitch, mounting method, shrouding, termination, and electrical ratings. The substitute part is functionally compatible for all standard applications.

Q: What is the significance of the contact post length difference?

A: The substitute part has a contact post length of 0.138" (4.60mm) compared to 0.150" (3.81mm) on the original part. This 0.012" (0.31mm) difference does not affect solder joint quality or electrical performance in standard through-hole PCB assembly processes.

Q: Why is the original part listed as obsolete?

A: Product obsolescence is determined by the manufacturer based on market demand and production decisions. The availability of the active substitute part DF63M-2P-3.96DSA(01) provides a direct path for design continuity.

Q: Are there any compliance differences between the two parts?

A: The substitute part carries ROHS3 Compliant status and includes Glow Wire Compliance certification, providing enhanced regulatory coverage. Both parts maintain UL94 V-0 flammability rating and identical electrical specifications.

Q: What packaging options are available?

A: The original part was supplied in standard packaging. The substitute part is available in Bulk packaging, suitable for production assembly environments.

Q: Are both parts suitable for the same operating temperature range?

A: Yes. Both parts are rated for -55°C to 105°C operating temperature, ensuring thermal compatibility across all standard industrial and commercial applications.

Request Quote (Ships tomorrow)