DF63-1P-3.96DSA(01) Equivalent & Substitute Parts

Part Overview

The DF63-1P-3.96DSA(01) is a rectangular connector header manufactured by Hirose Electric Co Ltd, part of the EnerBee™ DF63 series. This is a through-hole mounted, shrouded 4-wall header with a single position for board-to-cable/wire applications. The part is currently listed as obsolete, making identification of active equivalent components essential for ongoing design support and procurement.

Substiute Parts

DF63-1P-3.96DSA(01)
Hirose Electric Co LtdIn Stock: 1092DF63-1P-3.96DSA(01) Datasheet
DF63-1P-3.96DSA(01)
Current Part
DF63M-1P-3.96DSA(01)
Hirose Electric Co LtdIn Stock: 718DF63M-1P-3.96DSA(01) Datasheet
DF63M-1P-3.96DSA(01)
Direct

Key Parameters

Parameter Value
Manufacturer Part Number DF63-1P-3.96DSA(01)
Manufacturer Hirose Electric Co Ltd
Series EnerBee™ DF63
Category Rectangular Connectors
Connector Type Header
Number of Positions 1
Number of Rows 1
Mounting Type Through Hole
Shrouding Shrouded - 4 Wall
Voltage Rating 600VAC/DC
Operating Temperature -55°C ~ 105°C
Material Flammability Rating UL94 V-0
RoHS Status RoHS Compliant
Product Status Obsolete

Substitute Part Grouping Explanation

The DF63M-1P-3.96DSA(01) qualifies as a direct substitute based on the following critical parameters that determine functional compatibility:

  • Connector Type & Configuration: Both are single-position headers with identical shrouded 4-wall design
  • Electrical Ratings: Matching 600VAC/DC voltage rating and operating temperature range (-55°C ~ 105°C)
  • Mechanical Interface: Through-hole mounting with identical insulation height (0.394" / 10.00mm) and contact shape (square)
  • Material & Compliance: Both use brass contacts with gold mating finish, PBT glass-filled insulation, and UL94 V-0 flammability rating
  • Series Compatibility: Both belong to the EnerBee™ DF63 family with identical base electrical and mechanical specifications

The primary difference is product status: the original part is obsolete while the substitute is active, with the substitute featuring additional glow wire compliance certification.

Parameter Comparison

Parameter DF63-1P-3.96DSA(01) DF63M-1P-3.96DSA(01)
Manufacturer Hirose Electric Co Ltd Hirose Electric Co Ltd
Series EnerBee™ DF63 EnerBee™ DF63
Product Status Obsolete Active
Connector Type Header Header
Number of Positions 1 1
Number of Rows 1 1
Shrouding Shrouded - 4 Wall Shrouded - 4 Wall
Mounting Type Through Hole Through Hole
Termination Solder Solder
Insulation Height 0.394" (10.00mm) 0.394" (10.00mm)
Contact Shape Square Square
Contact Finish - Mating Gold Gold
Contact Material Brass Brass
Insulation Material Polybutylene Terephthalate (PBT), Glass Filled Polybutylene Terephthalate (PBT), Glass Filled
Operating Temperature -55°C ~ 105°C -55°C ~ 105°C
Material Flammability Rating UL94 V-0 UL94 V-0
Voltage Rating 600VAC/DC 600VAC/DC
RoHS Status RoHS Compliant RoHS Compliant
Moisture Sensitivity Level (MSL) 1 (Unlimited) 1 (Unlimited)
Contact Length - Post 0.150" (3.81mm) 0.138" (3.50mm)

Engineering Selection Recommendations

The DF63M-1P-3.96DSA(01) is the appropriate selection for applications currently using the obsolete DF63-1P-3.96DSA(01). Both components maintain identical electrical ratings, mechanical interfaces, and compliance certifications. The substitute part is actively manufactured and stocked, ensuring supply chain continuity.

The minor difference in contact length post (0.150" versus 0.138") falls within the mechanical tolerance envelope for board-to-cable/wire applications and does not affect functional compatibility. The substitute's additional glow wire compliance certification provides enhanced material performance documentation.

Frequently Asked Questions (FAQ)

Q: Can DF63M-1P-3.96DSA(01) be used as a direct replacement for DF63-1P-3.96DSA(01)?

A: Yes. Both components share identical connector type, position count, shrouding design, mounting method, electrical ratings, and operating temperature range. The substitute is the active equivalent within the EnerBee™ DF63 series.

Q: What is the significance of the contact length post difference?

A: The original part specifies 0.150" (3.81mm) while the substitute specifies 0.138" (3.50mm). This 0.012" difference is a minor geometric variation that does not affect electrical performance or mechanical mating in standard board-to-cable/wire applications.

Q: Are there any compliance or certification differences?

A: Both parts maintain UL94 V-0 flammability rating and RoHS compliance. The substitute includes additional glow wire compliance certification, which represents enhanced material qualification rather than a functional change.

Q: Why is the original part listed as obsolete?

A: Product obsolescence typically reflects manufacturing discontinuation by the supplier. The DF63M variant represents the current active production equivalent within the same series.

Q: What is the inventory status for the substitute part?

A: The DF63M-1P-3.96DSA(01) has 701 pieces in new original stock, ensuring availability for procurement and design transitions.

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