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DF63-1P-3.96DS Equivalent & Substitute Parts
Part Overview
The DF63-1P-3.96DS is a rectangular connector header manufactured by Hirose Electric Co Ltd, designed for through-hole, right-angle board-to-cable/wire applications. This single-position connector features shrouded 4-wall construction with solder termination and latch holder fastening. The part is currently listed as obsolete, making identification of active equivalent models essential for ongoing design support and procurement.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Manufacturer | Hirose Electric Co Ltd |
| Series | EnerBee™ DF63 |
| Connector Type | Header |
| Contact Type | Male Pin |
| Number of Positions | 1 |
| Number of Rows | 1 |
| Mounting Type | Through Hole, Right Angle |
| Shrouding | Shrouded - 4 Wall |
| Termination | Solder |
| Fastening Type | Latch Holder |
| Contact Length - Post | 0.138" (3.50mm) |
| Insulation Height | 0.354" (9.00mm) |
| Contact Shape | Square |
| Contact Material | Brass |
| Insulation Material | Polybutylene Terephthalate (PBT), Glass Filled |
| Operating Temperature | -55°C ~ 105°C |
| Material Flammability Rating | UL94 V-0 |
| Voltage Rating | 600VAC/DC |
| Moisture Sensitivity Level (MSL) | 1 (Unlimited) |
| RoHS Status | RoHS Compliant |
Substitute Part Grouping Explanation
The DF63M-1P-3.96DS qualifies as a direct substitute based on the following critical parameters:
Matching Parameters:
- Identical series designation (EnerBee™ DF63)
- Same connector type (Header) and contact type (Male Pin)
- Identical position count (1 position, 1 row)
- Matching mounting configuration (Through Hole, Right Angle)
- Identical shrouding design (Shrouded - 4 Wall)
- Same termination method (Solder) and fastening type (Latch Holder)
- Identical contact post length (0.138" / 3.50mm)
- Matching insulation height (0.354" / 9.00mm)
- Same contact shape (Square) and material (Brass)
- Identical insulation material (PBT, Glass Filled)
- Matching operating temperature range (-55°C ~ 105°C)
- Same flammability rating (UL94 V-0)
- Identical voltage rating (600VAC/DC)
- Matching MSL rating (1 - Unlimited)
- Both RoHS Compliant
Substitution Basis: The DF63M-1P-3.96DS maintains full electrical and mechanical compatibility with the DF63-1P-3.96DS. The primary distinction is product status: the original part is obsolete while the substitute is active, with enhanced compliance documentation (Glow Wire Compliant feature and HTSUS classification).
Parameter Comparison
| Parameter | DF63-1P-3.96DS (Main) | DF63M-1P-3.96DS (Substitute) |
|---|---|---|
| Manufacturer | Hirose Electric Co Ltd | Hirose Electric Co Ltd |
| Series | EnerBee™ DF63 | EnerBee™ DF63 |
| Product Status | Obsolete | Active |
| Connector Type | Header | Header |
| Contact Type | Male Pin | Male Pin |
| Number of Positions | 1 | 1 |
| Number of Rows | 1 | 1 |
| Mounting Type | Through Hole, Right Angle | Through Hole, Right Angle |
| Shrouding | Shrouded - 4 Wall | Shrouded - 4 Wall |
| Termination | Solder | Solder |
| Fastening Type | Latch Holder | Latch Holder |
| Contact Length - Post | 0.138" (3.50mm) | 0.138" (3.50mm) |
| Insulation Height | 0.354" (9.00mm) | 0.354" (9.00mm) |
| Contact Shape | Square | Square |
| Contact Material | Brass | Brass |
| Insulation Material | Polybutylene Terephthalate (PBT), Glass Filled | Polybutylene Terephthalate (PBT), Glass Filled |
| Operating Temperature | -55°C ~ 105°C | -55°C ~ 105°C |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 |
| Voltage Rating | 600VAC/DC | 600VAC/DC |
| Moisture Sensitivity Level (MSL) | 1 (Unlimited) | 1 (Unlimited) |
| RoHS Status | RoHS Compliant | RoHS Compliant |
Engineering Selection Recommendations
The DF63M-1P-3.96DS is the appropriate selection for applications currently specified with DF63-1P-3.96DS. The substitute part maintains identical electrical and mechanical specifications while offering the advantage of active product status. Both parts meet UL94 V-0 flammability requirements and RoHS compliance standards. The DF63M variant includes Glow Wire Compliance certification, providing additional regulatory coverage for high-temperature applications. Current inventory availability favors the substitute part (924 units in stock versus 1041 units of the obsolete variant).
Frequently Asked Questions (FAQ)
Q: Are the DF63-1P-3.96DS and DF63M-1P-3.96DS mechanically interchangeable?
A: Yes. Both parts share identical mounting type (through hole, right angle), shrouding configuration (4-wall), and physical dimensions including contact post length (3.50mm) and insulation height (9.00mm).
Q: What is the difference between these two part numbers?
A: The primary difference is product lifecycle status. The DF63-1P-3.96DS is obsolete, while the DF63M-1P-3.96DS is an active product. The substitute includes Glow Wire Compliance certification and updated regulatory documentation (HTSUS classification).
Q: Can the DF63M-1P-3.96DS be used in existing designs specified for DF63-1P-3.96DS?
A: Yes. The substitute part maintains full electrical compatibility (600VAC/DC voltage rating, identical contact material and finish) and mechanical compatibility (same connector type, position count, mounting configuration, and termination method).
Q: Are there any compliance differences between these parts?
A: Both parts are RoHS Compliant with UL94 V-0 flammability rating and MSL 1 (Unlimited) moisture sensitivity. The DF63M-1P-3.96DS adds Glow Wire Compliance certification.
Q: What is the operating temperature range for both parts?
A: Both the DF63-1P-3.96DS and DF63M-1P-3.96DS operate across -55°C to 105°C.
Q: Are the contact finishes identical?
A: Yes. Both parts feature tin contact finish on both mating and post surfaces. The DF63M-1P-3.96DS specifies contact finish thickness of 39.4µin (1.00µm) on both surfaces.
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