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DF22-1P-7.92DSA(05) Equivalent & Substitute Parts
Part Overview
The DF22-1P-7.92DSA(05) is a rectangular connector header manufactured by Hirose Electric Co Ltd, designed for through-hole board-to-cable/wire applications. This single-position, shrouded connector features a 7.92mm pitch and is rated for 30A at 1000V operation across -35°C to 85°C. The part is currently obsolete, making identification of functionally equivalent alternatives essential for ongoing system support and component procurement.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Manufacturer Part Number | DF22-1P-7.92DSA(05) |
| Manufacturer | Hirose Electric Co Ltd |
| Category | Rectangular Connectors |
| Series | EnerBee™ DF22 |
| Connector Type | Header |
| Number of Positions | 1 |
| Number of Rows | 1 |
| Mounting Type | Through Hole |
| Termination | Solder |
| Current Rating | 30A |
| Voltage Rating | 1000V |
| Operating Temperature | -35°C ~ 85°C |
| Contact Material | Copper Alloy |
| Insulation Material | Polyamide (PA), Nylon |
| RoHS Status | RoHS Compliant |
| Product Status | Obsolete |
Substitute Part Grouping Explanation
Substitution eligibility for the DF22-1P-7.92DSA(05) is determined by the following critical parameters:
- Connector Type & Series: Must be DF22 series header connector
- Number of Positions & Rows: Must maintain 1 position, 1 row configuration
- Mounting & Termination: Through-hole solder termination required
- Electrical Ratings: Minimum 30A current capacity and 1000V voltage rating
- Operating Temperature Range: Must support -35°C to 85°C minimum
- Shrouding & Fastening: Shrouded 4-wall design with latch holder fastening
- Material Compliance: UL94 V-0 flammability rating and RoHS compliance required
The identified substitute parts maintain these core parameters while differing in contact finish specifications and product status classifications.
Parameter Comparison
| Parameter | DF22-1P-7.92DSA(05) | DF22-1P-7.92DSA(27) | DF22-1P-7.92DSA(57) |
|---|---|---|---|
| Manufacturer | Hirose Electric Co Ltd | Hirose Electric Co Ltd | Hirose Electric Co Ltd |
| Category | Rectangular Connectors | Rectangular Connectors | Rectangular Connectors |
| Connector Type | Header | Header | Header |
| Number of Positions | 1 | 1 | 1 |
| Number of Rows | 1 | 1 | 1 |
| Mounting Type | Through Hole | Through Hole | Through Hole |
| Termination | Solder | Solder | Solder |
| Shrouding | Shrouded - 4 Wall | Shrouded - 4 Wall | Shrouded - 4 Wall |
| Fastening Type | Latch Holder | Latch Holder | Latch Holder |
| Contact Length - Post | 0.146" (3.70mm) | 0.146" (3.70mm) | Not Specified |
| Insulation Height | 0.713" (18.10mm) | 0.713" (18.10mm) | Not Specified |
| Contact Material | Copper Alloy | Copper Alloy | Not Specified |
| Insulation Material | Polyamide (PA), Nylon | Polyamide (PA), Nylon, Glass Filled | Not Specified |
| Operating Temperature | -35°C ~ 85°C | -55°C ~ 85°C | Not Specified |
| Voltage Rating | 1000V | 1000VAC/DC | Not Specified |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 | Not Specified |
| RoHS Status | RoHS Compliant | Not Specified | RoHS Compliant |
| Product Status | Obsolete | Active | Obsolete |
| Moisture Sensitivity Level | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) |
Engineering Selection Recommendations
DF22-1P-7.92DSA(27) is the primary recommended substitute. This part maintains active product status with Hirose Electric Co Ltd, ensuring ongoing availability and technical support. It meets all critical electrical and mechanical parameters: 1-position header configuration, through-hole solder termination, shrouded 4-wall design, and latch holder fastening. The operating temperature range extends to -55°C, providing enhanced low-temperature performance beyond the original specification. Contact finish differs (gold versus tin-copper), and insulation material includes glass-filled nylon for improved mechanical properties. Current rating specification varies by wire gauge rather than fixed amperage; verify compatibility with your application's wire gauge requirements.
DF22-1P-7.92DSA(57) serves as a secondary alternative, maintaining RoHS compliance and identical connector configuration. However, this part carries obsolete product status classification, limiting long-term procurement viability. Use this substitute only when DF22-1P-7.92DSA(27) availability is constrained.
Frequently Asked Questions (FAQ)
Q: Can DF22-1P-7.92DSA(27) directly replace DF22-1P-7.92DSA(05) in existing designs?
A: Yes, for applications requiring the specified electrical ratings and operating temperature range. The primary difference is contact finish (gold versus tin-copper) and extended low-temperature capability (-55°C versus -35°C). Verify wire gauge compatibility, as current rating for DF22-1P-7.92DSA(27) varies by wire gauge rather than fixed 30A specification.
Q: What is the significance of the contact finish difference between these parts?
A: DF22-1P-7.92DSA(05) features tin-copper mating contact finish, while DF22-1P-7.92DSA(27) uses gold finish. Gold provides superior corrosion resistance and lower contact resistance, particularly beneficial in high-reliability applications. Both finishes meet the 1000V rating and support equivalent current-carrying capacity within their respective specifications.
Q: Why is DF22-1P-7.92DSA(27) recommended over DF22-1P-7.92DSA(57)?
A: DF22-1P-7.92DSA(27) maintains active product status, ensuring manufacturer support, consistent availability, and documented technical specifications. DF22-1P-7.92DSA(57) is classified as obsolete, presenting long-term procurement risk. Select DF22-1P-7.92DSA(27) for new designs and ongoing production requirements.
Q: Are there packaging differences between these substitute parts?
A: DF22-1P-7.92DSA(05) and DF22-1P-7.92DSA(27) packaging specifications are not detailed in available documentation. DF22-1P-7.92DSA(57) is supplied in tray packaging. Confirm packaging requirements with your procurement specification before finalizing component selection.
Q: Do all three parts meet RoHS compliance requirements?
A: DF22-1P-7.92DSA(05) and DF22-1P-7.92DSA(57) are explicitly RoHS compliant. RoHS status for DF22-1P-7.92DSA(27) is not specified in available data. Verify RoHS compliance documentation directly with Hirose Electric Co Ltd if this certification is mandatory for your application.
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