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DF1E-2P-2.5DS Equivalent & Substitute Parts
Part Overview
The DF1E-2P-2.5DS is a rectangular connector header manufactured by Hirose Electric Co Ltd, designed for through-hole, right-angle board-to-cable/wire applications with 2 positions at 2.5mm pitch. This connector features shrouded 4-wall construction with solder termination and latch holder fastening. The part is classified as obsolete, making equivalent substitutes necessary for ongoing production and maintenance applications.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Manufacturer Part Number | DF1E-2P-2.5DS |
| Manufacturer | Hirose Electric Co Ltd |
| Connector Type | Header |
| Contact Type | Male Pin |
| Number of Positions | 2 |
| Pitch - Mating | 0.098" (2.50mm) |
| Mounting Type | Through Hole, Right Angle |
| Shrouding | Shrouded - 4 Wall |
| Termination | Solder |
| Fastening Type | Latch Holder |
| Operating Temperature | -35°C ~ 85°C |
| Current Rating | 3A |
| Material Flammability Rating | UL94 V-0 |
| Product Status | Obsolete |
| RoHS Status | RoHS non-compliant |
Substitute Part Grouping Explanation
Substitution for the DF1E-2P-2.5DS is based on the following critical parameters:
Primary Substitution Criteria:
- Connector type: Header with male pin contacts
- Number of positions: 2
- Mounting configuration: Through hole, right angle
- Shrouding: Shrouded 4-wall construction
- Termination method: Solder
- Fastening mechanism: Latch holder
- Contact shape: Square
- Material flammability: UL94 V-0
Pitch Consideration: The DF1E-2P-2.5DS operates at 2.5mm (0.098") pitch. All substitute parts identified operate at 2.54mm (0.100") pitch. This represents a 0.04mm difference in mating pitch. Substitutes are grouped based on this pitch variance and contact finish specifications.
Substitute Parts Identified:
Molex SL 70553 Series (0.100" pitch):
- 0705530001, 0705530036, 0705530106, 0705530141, 0705536001
TE Connectivity AMPMODU MTE Series (0.100" pitch):
- 103635-1, 5-103634-1, 5-103635-1, 5-103672-1, 5-103673-1
Parameter Comparison
| Parameter | DF1E-2P-2.5DS | 0705530001 | 0705530036 | 0705530106 | 0705530141 | 0705536001 | 103635-1 | 5-103634-1 | 5-103635-1 | 5-103672-1 | 5-103673-1 |
|---|---|---|---|---|---|---|---|---|---|---|---|
| Manufacturer | Hirose | Molex | Molex | Molex | Molex | Molex | TE Connectivity | TE Connectivity | TE Connectivity | TE Connectivity | TE Connectivity |
| Pitch - Mating | 0.098" (2.50mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Number of Positions | 2 | 2 | 2 | 2 | 2 | 2 | 2 | 2 | 2 | 2 | 2 |
| Connector Type | Header | Header | Header | Header | Header | Header | Header | Header | Header | Header | Header |
| Contact Type | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin |
| Mounting Type | Through Hole, Right Angle | Through Hole, Right Angle | Through Hole, Right Angle | Through Hole, Right Angle | Through Hole, Right Angle | Through Hole, Right Angle | Through Hole, Right Angle | Through Hole, Right Angle | Through Hole, Right Angle | Through Hole, Right Angle | Through Hole, Right Angle |
| Shrouding | Shrouded - 4 Wall | Shrouded - 4 Wall | Shrouded - 4 Wall | Shrouded - 4 Wall | Shrouded - 4 Wall | Shrouded - 4 Wall | Shrouded - 4 Wall | Shrouded - 4 Wall | Shrouded - 4 Wall | Shrouded - 4 Wall | Shrouded - 4 Wall |
| Termination | Solder | Solder | Solder | Solder | Solder | Solder | Solder | Solder | Solder | Solder | Solder |
| Fastening Type | Latch Holder | Latch Holder | Latch Holder | Latch Holder | Latch Holder | Latch Holder | Latch Holder | Latch Holder | Latch Holder | Latch Holder | Latch Holder |
| Contact Shape | Square | Square | Square | Square | Square | Square | Square | Square | Square | Square | Square |
| Operating Temperature | -35°C ~ 85°C | -40°C ~ 105°C | -40°C ~ 105°C | -40°C ~ 105°C | -40°C ~ 105°C | -40°C ~ 105°C | -65°C ~ 105°C | -65°C ~ 105°C | -65°C ~ 105°C | -65°C ~ 105°C | -65°C ~ 105°C |
| Current Rating | 3A | — | — | — | — | — | 3A | 3A | 3A | 3A | 3A |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 |
| Product Status | Obsolete | Active | Active | Active | Active | Active | Active | Active | Active | Active | Active |
| RoHS Status | RoHS non-compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | RoHS non-compliant | RoHS Compliant | RoHS Compliant | RoHS Compliant | RoHS Compliant |
| Contact Finish - Mating | Tin | Gold | Tin | Gold | Gold | Gold | Gold | Tin | Gold | Tin | Gold |
| Contact Material | Brass | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze | Brass | Brass | Brass | Brass | Brass |
| Insulation Material | Polyamide (PA), Nylon | Polyester, Glass Filled | Polyester, Glass Filled | Polyester, Glass Filled | Polyester, Glass Filled | Polyester, Glass Filled | Thermoplastic | Thermoplastic | Thermoplastic | Thermoplastic | Thermoplastic |
| Voltage Rating | — | 250V | 250V | 250V | 250V | 250V | — | — | — | — | — |
Engineering Selection Recommendations
Molex SL 70553 Series Selection:
The Molex 0705530001, 0705530036, 0705530106, 0705530141, and 0705536001 connectors are active production parts with ROHS3 compliance. These parts operate at 0.100" (2.54mm) pitch versus the original 0.098" (2.50mm) pitch. All Molex substitutes feature phosphor bronze contacts with tin or gold mating finishes and polyester glass-filled insulation. Operating temperature range extends to -40°C ~ 105°C, exceeding the original specification. Voltage rating of 250V is specified for Molex parts. These connectors are suitable for applications where RoHS3 compliance is required.
TE Connectivity AMPMODU MTE Series Selection:
The TE Connectivity parts 103635-1, 5-103634-1, 5-103635-1, 5-103672-1, and 5-103673-1 are active production alternatives. Most variants carry RoHS compliance (5-103634-1, 5-103635-1, 5-103672-1, 5-103673-1), with 103635-1 remaining RoHS non-compliant. These connectors feature brass contacts with tin or gold mating finishes and thermoplastic insulation. Operating temperature range extends to -65°C ~ 105°C. Current rating of 3A matches the original specification. TE Connectivity parts 5-103672-1 and 5-103673-1 include board lock and keying slot features not present in other variants.
Pitch Variance Consideration:
All identified substitutes operate at 2.54mm pitch, representing a 0.04mm increase from the original 2.50mm specification. This variance requires mechanical validation in the target application to confirm mating compatibility with corresponding receptacle connectors.
Frequently Asked Questions (FAQ)
Q: Why are all substitute parts at 2.54mm pitch when the original is 2.50mm?
A: The DF1E-2P-2.5DS operates at 2.5mm pitch, which is less common in current production. The 2.54mm pitch (0.100") is the industry standard for rectangular connectors and represents the closest available equivalent. The 0.04mm difference requires mechanical validation in your specific application to confirm compatibility with mating receptacles.
Q: Can I use Molex and TE Connectivity parts interchangeably?
A: Both manufacturers provide functionally equivalent 2-position, right-angle, shrouded header connectors with solder termination and latch fastening. However, they differ in contact material (Molex uses phosphor bronze; TE Connectivity uses brass), insulation material composition, and operating temperature ranges. Selection should be based on your application's compliance requirements and thermal environment.
Q: What is the difference between the various Molex part numbers?
A: The Molex SL 70553 series variants differ primarily in contact finish specifications. Part 0705530001 and 0705536001 feature gold mating contacts. Part 0705530036 features tin mating contacts. Part 0705530106 features gold mating contacts with reduced thickness. Part 0705530141 features gold mating contacts with shorter post length (0.105" versus 0.130"). All maintain identical pitch, position count, and mounting configuration.
Q: What is the difference between TE Connectivity parts with and without board lock features?
A: Parts 5-103672-1 and 5-103673-1 include board lock and keying slot features, providing additional mechanical retention during mating. Parts 103635-1, 5-103634-1, and 5-103635-1 include keying slot only. The board lock feature provides enhanced vibration resistance in applications subject to mechanical stress.
Q: Are all substitute parts RoHS compliant?
A: Molex parts (0705530001, 0705530036, 0705530106, 0705530141, 0705536001) are ROHS3 compliant. TE Connectivity parts 5-103634-1, 5-103635-1, 5-103672-1, and 5-103673-1 are RoHS compliant. Part 103635-1 is RoHS non-compliant. The original DF1E-2P-2.5DS is RoHS non-compliant. Selection depends on your regulatory requirements.
Q: What is the operating temperature difference between the original and substitutes?
A: The original DF1E-2P-2.5DS operates from -35°C to 85°C. Molex substitutes extend to -40°C ~ 105°C. TE Connectivity substitutes extend to -65°C ~ 105°C. All substitutes provide wider temperature operating ranges, suitable for applications requiring extended thermal performance.
Q: How do contact finish specifications affect connector performance?
A: Gold-plated contacts (0.38µm to 30.0µin thickness) provide superior corrosion resistance and lower contact resistance, suitable for low-signal applications and harsh environments. Tin-plated contacts (100.0µin to 150.0µin thickness) provide cost-effective performance for standard industrial applications. Selection depends on your application's signal integrity and environmental exposure requirements.
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