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D25P91C6PL00 Equivalent & Substitute Parts
Part Overview
The D25P91C6PL00 is a 25-position D-Sub plug connector with male pins, manufactured by Amphenol ICC (FCI) in the Delta D series. This through-hole mounted connector features press-fit termination and is designed for signal applications with a 5A current rating per contact and 300V voltage rating.
The D25P91C6PL00 is classified as obsolete. Identifying suitable substitute parts is necessary to maintain design continuity, ensure component availability, and support ongoing production or repair requirements for systems utilizing this connector type.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Connector Type | D-Sub Plug, Male Pins |
| Number of Positions | 25 |
| Shell Size, Connector Layout | 3 (DB, B) |
| Mounting Type | Through Hole |
| Termination Method | Press-Fit |
| Current Rating | 5A per Contact |
| Voltage Rating | 300V |
| Operating Temperature Range | -55°C to 125°C |
| Contact Material | Phosphor Bronze |
| Contact Finish | Gold, 30.0µin (0.76µm) |
| Dielectric Material | Polybutylene Terephthalate (PBT) |
| Flammability Rating | UL94 V-0 |
Substitute Part Grouping Explanation
Substitute parts for the D25P91C6PL00 must maintain electrical and mechanical compatibility based on the following critical parameters:
Electrical Compatibility:
- 25-position configuration with identical pin layout (Shell Size 3, DB/B)
- 5A current rating per contact minimum
- 300V voltage rating minimum
- Gold contact finish with equivalent thickness (30.0µin)
- Phosphor bronze contact material
Mechanical Compatibility:
- D-Sub plug connector type with male pins
- Through-hole mounting configuration
- Press-fit termination method
- UL94 V-0 flammability rating
- Operating temperature range of -55°C to 125°C
Environmental & Compliance Considerations:
- RoHS compliance status
- Moisture sensitivity level (MSL 1 - Unlimited)
- ECCN and HTSUS classifications
The D25P91C6PL00LF qualifies as a direct substitute based on matching all critical electrical and mechanical parameters while offering improved compliance status.
Parameter Comparison
| Parameter | D25P91C6PL00 | D25P91C6PL00LF |
|---|---|---|
| Manufacturer | Amphenol ICC (FCI) | Amphenol ICC (FCI) |
| Series | Delta D | Delta D |
| Connector Type | D-Sub Plug, Male Pins | D-Sub Plug, Male Pins |
| Number of Positions | 25 | 25 |
| Shell Size, Connector Layout | 3 (DB, B) | 3 (DB, B) |
| Mounting Type | Through Hole | Through Hole |
| Termination Method | Press-Fit | Press-Fit |
| Current Rating | 5A | 5A per Contact |
| Voltage Rating | 300V | 300V |
| Operating Temperature | -55°C to 125°C | -55°C to 125°C |
| Contact Material | Phosphor Bronze | Phosphor Bronze |
| Contact Finish | Gold, 30.0µin | Gold, 30.0µin |
| Shell Material, Finish | Steel, Tin Plated | Steel, Tin-Nickel Plated |
| Dielectric Material | Polybutylene Terephthalate (PBT) | Polybutylene Terephthalate (PBT) |
| Flammability Rating | UL94 V-0 | UL94 V-0 |
| Product Status | Obsolete | Active |
| RoHS Status | Non-compliant | Compliant |
| Packaging | - | Tray |
Engineering Selection Recommendations
The D25P91C6PL00LF is the direct substitute for the obsolete D25P91C6PL00. Both connectors share identical electrical and mechanical specifications, ensuring functional interchangeability in 25-position D-Sub plug applications.
The D25P91C6PL00LF offers the following advantages:
Product Availability: Active product status ensures ongoing availability and supply chain continuity compared to the obsolete D25P91C6PL00.
Regulatory Compliance: The D25P91C6PL00LF is RoHS compliant, meeting current environmental regulations. The original D25P91C6PL00 is RoHS non-compliant.
Shell Finish Enhancement: The D25P91C6PL00LF features tin-nickel plating on the steel shell, providing improved corrosion resistance compared to the tin-plated finish of the D25P91C6PL00.
Packaging: The D25P91C6PL00LF is supplied in tray packaging, facilitating automated assembly processes.
Both parts maintain identical electrical performance, current and voltage ratings, contact materials, and operating temperature ranges. Selection between these parts should be based on compliance requirements, supply availability, and packaging preferences for your application.
Frequently Asked Questions (FAQ)
Q: Can the D25P91C6PL00LF be used as a direct replacement for the D25P91C6PL00?
A: Yes. Both connectors are 25-position D-Sub plugs with identical pin configurations, electrical ratings (5A per contact, 300V), contact materials (phosphor bronze with gold finish), and mechanical mounting specifications (through-hole, press-fit termination). The D25P91C6PL00LF is the active production equivalent.
Q: What is the primary difference between these two parts?
A: The D25P91C6PL00 is obsolete and RoHS non-compliant with tin-plated steel shell finish. The D25P91C6PL00LF is an active product with RoHS compliance and tin-nickel plated shell finish, offering improved corrosion resistance and regulatory alignment.
Q: Are there any electrical performance differences?
A: No. Both parts maintain identical electrical specifications: 5A current rating per contact, 300V voltage rating, -55°C to 125°C operating temperature range, and gold-plated phosphor bronze contacts with 30.0µin finish thickness.
Q: Does the shell finish change affect connector performance?
A: The tin-nickel plating on the D25P91C6PL00LF provides enhanced corrosion resistance compared to tin plating on the D25P91C6PL00. Both finishes are suitable for standard environmental conditions and maintain equivalent electrical performance.
Q: What packaging is available for the D25P91C6PL00LF?
A: The D25P91C6PL00LF is supplied in tray packaging, suitable for automated assembly and component handling.
Q: Are both parts suitable for the same applications?
A: Yes. Both connectors are designed for 25-position D-Sub signal applications with identical mechanical and electrical specifications. Application suitability is determined by the connector type, pin count, and electrical ratings, which are identical between both parts.
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