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BZX85C82-TAP Equivalent & Substitute Parts
Part Overview
The BZX85C82-TAP is a Zener diode rated at 82 V, 1.3 W, manufactured by Vishay General Semiconductor - Diodes Division in the DO-204AL (DO-41) axial through-hole package. This component is classified as obsolete, though 923 pieces remain in stock as new original inventory. The part is AEC-Q101 qualified for automotive applications and complies with ROHS3 and REACH regulations.
Substitute parts are necessary due to the obsolete product status of the BZX85C82-TAP. Identifying equivalent components ensures design continuity and supply chain reliability for applications requiring 82 V Zener diodes with compatible electrical and mechanical characteristics.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Voltage - Zener (Nom) | 82 V |
| Power - Max | 1.3 W |
| Tolerance | ±5% |
| Impedance (Max) | 200 Ohms |
| Current - Reverse Leakage @ Vr | 500 nA @ 62 V |
| Operating Temperature Range | -55°C to 175°C |
| Mounting Type | Through Hole |
| Package / Case | DO-204AL (DO-41), Axial |
| Grade | Automotive |
| Qualification | AEC-Q101 |
Substitute Part Grouping Explanation
Substitution of the BZX85C82-TAP is determined by the following critical parameters:
Primary Matching Criteria:
- Zener voltage: 82 V nominal
- Package type: DO-204AL (DO-41) axial through-hole configuration
- Operating temperature range compatibility
- Power dissipation capability equal to or greater than 1.3 W
Secondary Compatibility Factors:
- Voltage tolerance (±5% preferred for precision applications)
- Impedance characteristics (200 Ohms maximum for the main part)
- Reverse leakage current specifications
- RoHS and REACH compliance status
Substitute parts are grouped into two categories based on mounting technology and power rating:
Category 1: Through-Hole Axial Packages (Direct Mechanical Replacement) Parts maintaining the DO-204AL (DO-41) through-hole axial configuration: 1N3042B-1, 1N5947AG, 1N5947DG, 2EZ82D5, 2EZ82D5/TR12, 2EZ82D5/TR8, 2EZ82D5E3/TR12, 2EZ82D/TR12, 2EZ82D/TR8
Category 2: Surface Mount Alternative Part with different mounting technology: 1N4762AUR (DO-213AB MELF surface mount)
Parameter Comparison
| Part Number | Manufacturer | Vz (Nom) | Power (Max) | Tolerance | Zzt (Max) | Ir @ Vr | Temp Range | Package | Mount Type | Status |
|---|---|---|---|---|---|---|---|---|---|---|
| BZX85C82-TAP | Vishay | 82 V | 1.3 W | ±5% | 200 Ω | 500 nA @ 62 V | -55 to 175°C | DO-204AL | Through Hole | Obsolete |
| 1N3042B-1 | Microchip | 82 V | 1 W | ±5% | 200 Ω | 10 µA @ 62.2 V | -55 to 175°C | DO-204AL | Through Hole | Active |
| 1N4762AUR | Microchip | 82 V | 1 W | ±5% | 200 Ω | 5 µA @ 62.2 V | -65 to 175°C | DO-213AB | Surface Mount | Active |
| 1N5947AG | Microsemi | 82 V | 1.25 W | ±10% | 160 Ω | 1 µA @ 62.2 V | -65 to 175°C | DO-204AL | Through Hole | Active |
| 1N5947DG | Microsemi | 82 V | 1.25 W | ±1% | 160 Ω | 1 µA @ 62.2 V | -65 to 175°C | DO-204AL | Through Hole | Active |
| 2EZ82D5 | Microsemi | 82 V | 2 W | ±5% | 100 Ω | 500 nA @ 62.2 V | -65 to 150°C | DO-204AL | Through Hole | Active |
| 2EZ82D5/TR12 | Microsemi | 82 V | 2 W | ±5% | 100 Ω | 500 nA @ 62.2 V | -65 to 150°C | DO-204AL | Through Hole | Active |
| 2EZ82D5/TR8 | Microsemi | 82 V | 2 W | ±5% | 100 Ω | 500 nA @ 62.2 V | -65 to 150°C | DO-204AL | Through Hole | Active |
| 2EZ82D5E3/TR12 | Microsemi | 82 V | 2 W | ±5% | 100 Ω | 500 nA @ 62.2 V | -65 to 150°C | DO-204AL | Through Hole | Active |
| 2EZ82D/TR12 | Microsemi | 82 V | 2 W | ±20% | 100 Ω | 500 nA @ 62.2 V | -65 to 150°C | DO-204AL | Through Hole | Active |
| 2EZ82D/TR8 | Microsemi | 82 V | 2 W | ±20% | 100 Ω | 500 nA @ 62.2 V | -65 to 150°C | DO-204AL | Through Hole | Active |
Engineering Selection Recommendations
For Direct Through-Hole Replacement (Preferred):
The 2EZ82D5 series (2EZ82D5, 2EZ82D5/TR12, 2EZ82D5/TR8, 2EZ82D5E3/TR12) provides the closest functional equivalence to the BZX85C82-TAP. These parts maintain the DO-204AL axial through-hole package, deliver 2 W power dissipation (exceeding the 1.3 W requirement), and feature ±5% tolerance matching the original specification. The 2EZ82D5 variant is ROHS3 compliant, aligning with current regulatory requirements. Operating temperature range extends to -65°C, providing enhanced low-temperature performance compared to the original -55°C minimum.
The 1N5947DG offers the tightest voltage tolerance at ±1%, suitable for precision voltage regulation applications. The 1N5947AG provides 1.25 W power rating with ±10% tolerance and active product status.
The 1N3042B-1 maintains identical electrical specifications (82 V, ±5% tolerance, 200 Ω impedance) and operating temperature range but delivers 1 W power dissipation, which is below the original 1.3 W specification. This part is suitable only for applications where power dissipation does not exceed 1 W.
For Surface Mount Applications:
The 1N4762AUR is a surface mount alternative in DO-213AB (MELF) package with 1 W power rating and ±5% tolerance. This part is applicable only to designs utilizing surface mount technology and where power dissipation does not exceed 1 W.
Compliance Considerations:
The 2EZ82D5 and 2EZ82D5E3/TR12 variants are ROHS3 compliant. All substitute parts maintain REACH unaffected status. For automotive applications requiring AEC-Q101 qualification, the original BZX85C82-TAP remains the only qualified component in this list.
Frequently Asked Questions (FAQ)
Q: Can the 1N3042B-1 directly replace the BZX85C82-TAP?
A: The 1N3042B-1 is electrically compatible in terms of Zener voltage (82 V), tolerance (±5%), impedance (200 Ω), and operating temperature range (-55°C to 175°C). However, it delivers 1 W maximum power dissipation compared to the original 1.3 W specification. Selection depends on the actual power dissipation requirements of the application. If the circuit dissipates more than 1 W in the Zener diode, the 1N3042B-1 is not suitable.
Q: What is the advantage of the 2EZ82D5 series over other substitutes?
A: The 2EZ82D5 series provides 2 W power dissipation, which exceeds the original 1.3 W requirement and offers design margin. These parts maintain the DO-204AL through-hole package for direct mechanical compatibility, feature ±5% tolerance matching the original specification, and are available in active product status with high inventory levels. The 2EZ82D5 variant is ROHS3 compliant.
Q: Can I use the 1N4762AUR as a substitute?
A: The 1N4762AUR is electrically equivalent (82 V, ±5% tolerance, 200 Ω impedance) but uses surface mount technology (DO-213AB MELF package) instead of through-hole axial configuration. This part is applicable only to designs that have been redesigned for surface mount assembly. It is not a direct mechanical replacement for through-hole applications.
Q: Why do some substitute parts have different operating temperature ranges?
A: The original BZX85C82-TAP operates from -55°C to 175°C. Several substitute parts extend the minimum temperature to -65°C, providing enhanced performance in low-temperature environments. The 2EZ82D series limits the maximum temperature to 150°C. Selection should account for the specific operating temperature requirements of the application.
Q: What is the difference between 2EZ82D5 and 2EZ82D/TR variants?
A: The 2EZ82D5 variants feature ±5% voltage tolerance, while the 2EZ82D/TR variants (2EZ82D/TR12 and 2EZ82D/TR8) have ±20% tolerance. The "/TR12" and "/TR8" designations indicate different tape and reel packaging configurations for automated assembly. Electrically, all 2EZ82D series parts deliver 2 W power dissipation and 82 V Zener voltage.
Q: Is the 1N5947DG suitable for precision voltage regulation?
A: Yes. The 1N5947DG features ±1% voltage tolerance, the tightest specification among available substitutes. It maintains 82 V Zener voltage, delivers 1.25 W power dissipation, and operates from -65°C to 175°C. This part is appropriate for applications requiring precise voltage regulation.
Q: Are all substitute parts RoHS compliant?
A: The 2EZ82D5 and 2EZ82D5E3/TR12 variants are ROHS3 compliant. The remaining substitute parts are RoHS non-compliant. For applications requiring RoHS compliance, the 2EZ82D5 series is the appropriate selection.
Q: Can I use a substitute part rated for lower power dissipation if my circuit only dissipates less power?
A: Yes. If circuit analysis confirms that Zener diode power dissipation remains below the rated maximum of a substitute part, that part is suitable. For example, if the application dissipates 0.8 W, the 1N3042B-1 (1 W rating) or 1N4762AUR (1 W rating) are acceptable. However, using parts with higher power ratings provides design margin and is generally preferred.
Q: What is the significance of impedance (Zzt) differences between parts?
A: Impedance affects the dynamic response of the Zener diode to transient voltage changes. The original BZX85C82-TAP specifies 200 Ω maximum impedance. The 1N3042B-1 and 1N4762AUR maintain this specification. The 2EZ82D and 1N5947 series specify 100 Ω and 160 Ω respectively, indicating lower impedance and potentially faster transient response. Lower impedance is generally beneficial for voltage regulation stability.
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