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ASBT-600-1000 Equivalent & Substitute Parts
Part Overview
The ASBT-600-1000 is a terminal connector manufactured by TE Energy & Utilities, designed for high-voltage applications at 35 kV. This rectangular standard terminal accommodates wire gauges from 600 to 1000 MCM (kcmil) and features a 1/2 inch stud configuration with two stud holes for secure mounting. The terminal utilizes crimp barrel termination with aluminum contact material and electro-tin finish for corrosion resistance.
This part is currently discontinued at DiGi Electronics. Locating equivalent or substitute components is necessary to maintain system continuity and ensure continued availability for replacement or new installations requiring identical electrical and mechanical specifications.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Manufacturer Part Number | ASBT-600-1000 |
| Manufacturer | TE Energy & Utilities |
| Category | Terminals |
| Terminal Type | Standard |
| Wire Gauge | 600-1000 MCM (kcmil) |
| Stud/Tab Size | 1/2 Stud |
| Terminal Style | Two Stud Holes |
| Termination Method | Crimp, Barrel |
| Tab Thickness | 0.800" (20.32 mm) |
| Length - Overall | 7.700" (195.58 mm) |
| Width - Outer Edges | 1.750" (44.45 mm) |
| Diameter - Barrel OD | 1.750" (44.45 mm) |
| Diameter - Ring ID | 0.560" (14.22 mm) |
| Contact Material | Aluminum |
| Contact Finish | Electro-Tin |
| Insulation | Non-Insulated |
| Mounting Type | Free Hanging (In-Line) |
| RoHS Status | ROHS3 Compliant |
| Product Status | Discontinued at DiGi Electronics |
Substitute Part Grouping Explanation
Substitution of the ASBT-600-1000 terminal connector is determined by strict equivalence across all critical electrical and mechanical parameters. The following parameters establish the substitution criteria:
Electrical Parameters:
- Wire gauge range: 600-1000 MCM (kcmil)
- Contact material: Aluminum
- Contact finish: Electro-Tin
- Termination method: Crimp, Barrel
- Insulation type: Non-Insulated
Mechanical Parameters:
- Stud/tab size: 1/2 inch
- Terminal style: Two stud holes
- Tab thickness: 0.800 inches (20.32 mm)
- Overall length: 7.700 inches (195.58 mm)
- Outer width: 1.750 inches (44.45 mm)
- Barrel outer diameter: 1.750 inches (44.45 mm)
- Ring inner diameter: 0.560 inches (14.22 mm)
- Mounting type: Free Hanging (In-Line)
Compliance Parameters:
- RoHS3 compliance required
- ECCN: EAR99
- HTSUS: 8536.90.4000
Only components matching all specified parameters across these categories qualify as true equivalents or substitutes for the ASBT-600-1000.
Parameter Comparison
| Parameter | ASBT-600-1000 (Main Part) | ASBT-600-1000 (Substitute) |
|---|---|---|
| Manufacturer Part Number | ASBT-600-1000 | ASBT-600-1000 |
| Manufacturer | TE Energy & Utilities | TE Energy & Utilities |
| Category | Terminals | Terminals |
| Terminal Type | Standard | Standard |
| Wire Gauge | 600-1000 MCM (kcmil) | 600-1000 MCM (kcmil) |
| Stud/Tab Size | 1/2 Stud | 1/2 Stud |
| Terminal Style | Two Stud Holes | Two Stud Holes |
| Termination Method | Crimp, Barrel | Crimp, Barrel |
| Tab Thickness | 0.800" (20.32 mm) | 0.800" (20.32 mm) |
| Length - Overall | 7.700" (195.58 mm) | 7.700" (195.58 mm) |
| Width - Outer Edges | 1.750" (44.45 mm) | 1.750" (44.45 mm) |
| Diameter - Barrel OD | 1.750" (44.45 mm) | 1.750" (44.45 mm) |
| Diameter - Ring ID | 0.560" (14.22 mm) | 0.560" (14.22 mm) |
| Contact Material | Aluminum | Aluminum |
| Contact Finish | Electro-Tin | Electro-Tin |
| Insulation | Non-Insulated | Non-Insulated |
| Mounting Type | Free Hanging (In-Line) | Free Hanging (In-Line) |
| RoHS Status | ROHS3 Compliant | ROHS3 Compliant |
| Product Status | Discontinued at DiGi Electronics | Discontinued at DiGi Electronics |
Engineering Selection Recommendations
The ASBT-600-1000 terminal connector is ROHS3 compliant and carries ECCN classification EAR99, meeting regulatory requirements for high-voltage electrical distribution applications. The part is currently discontinued at DiGi Electronics, necessitating sourcing from alternative inventory channels or direct manufacturer contact.
When selecting equivalent components, verify that the substitute part maintains identical specifications across all electrical and mechanical parameters listed in the Key Parameters section. The 600-1000 MCM wire gauge capacity, 1/2 inch stud configuration, two stud hole design, and crimp barrel termination method are non-negotiable for functional equivalence in 35 kV applications.
Compliance with ROHS3 standards and EAR99 export classification must be confirmed for any substitute component to ensure regulatory adherence and system compatibility.
Frequently Asked Questions (FAQ)
Q: What makes a component a true substitute for the ASBT-600-1000?
A: A true substitute must match all specified electrical and mechanical parameters, including wire gauge range (600-1000 MCM), stud size (1/2 inch), terminal style (two stud holes), contact material (aluminum), contact finish (electro-tin), termination method (crimp barrel), and all dimensional specifications. Additionally, the substitute must maintain ROHS3 compliance and EAR99 classification.
Q: Can I use a terminal with a different wire gauge range?
A: No. The ASBT-600-1000 is specifically rated for 600-1000 MCM wire gauges. Using a terminal with a different gauge range will result in improper crimping, reduced contact pressure, and potential electrical failure in the 35 kV circuit.
Q: What is the significance of the 1/2 inch stud size?
A: The 1/2 inch stud size determines the mounting interface and electrical connection point. This dimension is critical for mechanical fit and electrical conductivity. Substitutes must have identical stud sizing to ensure proper assembly and performance.
Q: Why is the two stud hole configuration important?
A: The two stud hole design provides mechanical stability and redundant connection points for high-voltage applications. This configuration distributes stress and ensures reliable contact under operational conditions. Substitutes must maintain this exact terminal style.
Q: Does the electro-tin contact finish affect substitution?
A: Yes. The electro-tin finish provides corrosion resistance and ensures consistent electrical conductivity over the terminal's operational life. Substitutes must use identical contact finish specifications to maintain performance characteristics.
Q: What is the importance of ROHS3 compliance?
A: ROHS3 compliance ensures the terminal meets environmental and regulatory standards for hazardous substance restrictions. This certification is mandatory for many applications and supply chain requirements. All substitutes must maintain ROHS3 compliance.
Q: Can I substitute with a terminal from a different manufacturer?
A: Only if the alternative manufacturer's part number matches all specified electrical and mechanical parameters and maintains ROHS3 compliance and EAR99 classification. The part number alone does not determine equivalence; all technical specifications must align.
Q: What does "free hanging (in-line)" mounting mean?
A: This mounting type indicates the terminal is designed to hang freely without requiring a mounting bracket or base. The terminal connects directly in-line within the conductor assembly. Substitutes must support this same mounting configuration.
Q: Is the 0.560 inch ring inner diameter critical for substitution?
A: Yes. The ring inner diameter determines the stud hole size and electrical contact area. This dimension must match exactly to ensure proper fit and electrical performance. Deviations will result in loose connections or inability to mount.
Q: How do I verify that a substitute part is truly equivalent?
A: Cross-reference all parameters listed in the Key Parameters table against the substitute part's technical specifications. Confirm that wire gauge, stud size, terminal style, dimensions, contact material, contact finish, termination method, insulation type, mounting type, and compliance certifications are identical to the ASBT-600-1000.
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