ACT96WJ61PN Equivalent & Substitute Parts

Part Overview

The ACT96WJ61PN is a 61-position circular connector plug with male pins manufactured by TE Connectivity Deutsch Connectors. This connector is designed for aerospace and military applications, featuring crimp termination, shielded construction, and gold-plated mating contacts. The part is discontinued at DiGi Electronics, necessitating identification of equivalent substitute components that maintain functional and electrical compatibility for ongoing system support and procurement.

Substiute Parts

ACT96WJ61PN

TE Connectivity Deutsch ConnectorsIn Stock: 1148ACT96WJ61PN Datasheet

Current PartRFQ

D38999/26WJ61PN

GlenairIn Stock: 20345D38999/26WJ61PN Datasheet

SimilarRFQ

D38999/26WJ61PN

GlenairIn Stock: 20345D38999/26WJ61PN Datasheet

SimilarRFQ

Key Parameters

Substitute Part Grouping Explanation

Substitution of the ACT96WJ61PN is determined by strict adherence to MIL-DTL-38999 Series III specifications and the following critical parameters:

Position Count: 61 positions is the primary functional requirement. Substitute parts must maintain this exact position count to ensure mechanical and electrical compatibility with mating receptacles.

Connector Configuration: Male pin plugs with crimp termination are required. The connector must be a plug (not a receptacle) with male pins to maintain proper mating orientation.

Shell Size and MIL Designation: Shell size 25-61 with MIL designation J establishes the physical envelope and mechanical interface. Substitute parts must conform to these specifications.

Shielding and Contact Finish: Shielded construction with gold-plated mating contacts (50.0µin minimum thickness) are electrical performance requirements that substitute parts must satisfy.

Series Compliance: MIL-DTL-38999 Series III compliance ensures interchangeability within the military circular connector standard framework.

Termination Method: Crimp termination is the specified wire attachment method. Substitute parts must use identical termination technology.

The substitute part D38999/26WJ61PN meets all these critical parameters and is therefore functionally equivalent.

Parameter Comparison

Engineering Selection Recommendations

The D38999/26WJ61PN manufactured by Glenair is the direct equivalent substitute for the discontinued ACT96WJ61PN. Both connectors conform to MIL-DTL-38999 Series III specifications and share identical electrical and mechanical parameters across all critical functional dimensions.

Product Status Consideration: The ACT96WJ61PN is discontinued at DiGi Electronics, while the D38999/26WJ61PN maintains active product status with significantly higher inventory availability (20299 pieces versus 1039 pieces). This availability differential supports long-term procurement continuity.

Compliance Alignment: Both parts carry identical ECCN (EAR99) and HTSUS (8536.69.4020) classifications, ensuring regulatory equivalence for export and tariff purposes. Both maintain MSL 1 (Unlimited) moisture sensitivity ratings, indicating no special storage or handling requirements.

RoHS Status: The ACT96WJ61PN is RoHS non-compliant. The Glenair substitute maintains compatibility with systems designed for non-RoHS components. The Glenair part carries REACH Unaffected status, confirming no restricted substance concerns under REACH regulations.

Functional Interchangeability: The 61-position configuration, male pin plug design, crimp termination, shielded construction, and gold contact finish are identical between both parts. Direct substitution is supported without circuit redesign or connector interface modification.

Frequently Asked Questions (FAQ)

Q: Can the D38999/26WJ61PN directly replace the ACT96WJ61PN in existing assemblies?

A: Yes. Both connectors conform to MIL-DTL-38999 Series III specifications with identical shell size (J), position count (61), pin configuration (male), and termination method (crimp). Direct mechanical and electrical substitution is supported without modification to mating receptacles or circuit interfaces.

Q: Are there differences in contact finish specifications between these two parts?

A: No. Both parts specify gold-plated mating contacts with 50.0µin (1.27µm) minimum thickness. Contact material composition (copper alloy) and finish specifications are identical.

Q: What is the significance of the different base product numbers (ACT96 versus D38999/26WJ)?

A: The base product numbers reflect different manufacturer designations within the MIL-DTL-38999 Series III standard. The ACT96 designation is TE Connectivity's internal numbering, while D38999/26WJ is Glenair's designation. Both reference the same military standard specification, ensuring functional equivalence.

Q: Does the Glenair substitute carry the same environmental ratings as the TE Connectivity original?

A: Yes. Both parts are rated for -65°C to 175°C operating temperature, carry MSL 1 (Unlimited) moisture sensitivity ratings, and are specified for aerospace and military applications with environment-resistant ingress protection.

Q: Are there packaging differences between the original and substitute?

A: The ACT96WJ61PN is listed with unspecified packaging, while the D38999/26WJ61PN is supplied in bulk packaging. This represents a procurement format difference only and does not affect connector performance or compatibility.

Q: What regulatory classifications apply to both connectors?

A: Both parts carry identical ECCN (EAR99) and HTSUS (8536.69.4020) classifications. The Glenair substitute carries REACH Unaffected status. The TE Connectivity original is RoHS non-compliant, and the Glenair substitute maintains compatibility with non-RoHS system designs.

Q: Is the 7.5A current rating maintained in the substitute part?

A: Yes. Both connectors are rated for 7.5A continuous current, ensuring identical electrical performance in power distribution applications.