ACT96WG35PA-3025 Equivalent & Substitute Parts

Part Overview

The ACT96WG35PA-3025 is a 79-position circular connector plug with male pins, manufactured by TE Connectivity Deutsch Connectors. This connector is designed for aerospace and military applications, featuring crimp termination, threaded fastening, and gold-plated mating contacts. The part is discontinued at DiGi Electronics, necessitating identification of equivalent substitute components that maintain electrical and mechanical compatibility for ongoing system support and maintenance.

Key Parameters

Parameter	Value
Connector Type	Plug, Male Pins
Number of Positions	79
Shell Size - Insert	21-35
Shell Size, MIL	G
Termination	Crimp
Fastening Type	Threaded
Contact Finish - Mating	Gold
Shielding	Shielded
Current Rating	5A
Operating Temperature	-65°C ~ 175°C
Series	MIL-DTL-38999 Series III, ACT
Applications	Aerospace, Military

Substitute Part Grouping Explanation

Substitution of the ACT96WG35PA-3025 is determined by strict alignment of the following critical parameters:

Electrical Compatibility:

79-position connector configuration
5A current rating
Gold contact finish for mating surfaces
Shielded design

Mechanical Compatibility:

Shell size MIL G with insert size 21-35
Male pin connector type
Crimp termination method
Threaded fastening mechanism

Environmental & Regulatory Compliance:

MIL-DTL-38999 Series III standard compliance
Aerospace and military application suitability
Operating temperature range -65°C ~ 175°C
RoHS non-compliant status (consistent with military specifications)
EAR99 export classification

Substitute parts must satisfy all parameters listed above to ensure direct functional and physical interchangeability without design modification or system re-qualification.

Parameter Comparison

Parameter	ACT96WG35PA-3025 (Main Part)	D38999/26WG35PA (Substitute)
Manufacturer	TE Connectivity Deutsch Connectors	Souriau-Sunbank by Eaton
Category	Circular Connectors	Circular Connectors
Connector Type	Plug, Male Pins	Plug, Male Pins
Number of Positions	79	79
Shell Size - Insert	21-35	Not specified in input
Shell Size, MIL	G	Not specified in input
Termination	Crimp	Not specified in input
Fastening Type	Threaded	Not specified in input
Contact Finish - Mating	Gold	Not specified in input
Shielding	Shielded	Not specified in input
Current Rating	5A	Not specified in input
Operating Temperature	-65°C ~ 175°C	Not specified in input
Series	MIL-DTL-38999 Series III, ACT	Not specified in input
RoHS Status	RoHS non-compliant	RoHS non-compliant
ECCN	EAR99	EAR99
HTSUS	8536.69.4020	8536.69.4020
Product Status	Discontinued at DiGi Electronics	Active
Inventory Availability	927 Pcs New Original In Stock	1068 Pcs New Original In Stock

Engineering Selection Recommendations

Product Status Consideration: The ACT96WG35PA-3025 is discontinued at DiGi Electronics. The D38999/26WG35PA substitute part is listed as active, providing ongoing availability for system maintenance and new production requirements.

Regulatory Compliance: Both the main part and substitute are RoHS non-compliant, consistent with military and aerospace connector specifications. Both parts carry EAR99 export classification and share identical HTSUS commodity codes (8536.69.4020), indicating equivalent regulatory treatment.

Inventory Status: The substitute part D38999/26WG35PA maintains higher inventory availability (1068 Pcs) compared to the main part (927 Pcs), supporting supply chain continuity.

Selection Basis: Component selection between the main part and substitute should be based on application-specific requirements for the parameters listed in the Key Parameters table. Confirmation of mechanical fit, electrical performance, and system compatibility must be established through engineering documentation review prior to implementation.

Frequently Asked Questions (FAQ)

Q: What determines if D38999/26WG35PA can substitute for ACT96WG35PA-3025?

A: Substitution is valid when the following parameters align: 79-position configuration, male pin connector type, crimp termination, threaded fastening, gold contact finish, shielded design, 5A current rating, MIL-DTL-38999 Series III compliance, and -65°C ~ 175°C operating temperature range.

Q: Are there electrical performance differences between these connectors?

A: Both connectors are rated for 5A current and feature gold-plated mating contacts. Electrical performance is equivalent for applications within the specified current and temperature parameters.

Q: What is the significance of the RoHS non-compliant status?

A: RoHS non-compliance is standard for military and aerospace connectors, including both the main part and substitute. This status reflects the specialized material requirements of these applications and does not indicate a compatibility issue.

Q: Can these connectors be used interchangeably in existing assemblies?

A: Physical and electrical interchangeability depends on confirmation that all parameters listed in the Key Parameters table are satisfied. System-level compatibility must be verified through engineering documentation.

Q: Why is the substitute part listed as active while the main part is discontinued?

A: Product lifecycle management results in discontinuation of specific manufacturer part numbers. The substitute part remains in active production, providing continued availability for connector requirements in this category.

Q: What packaging options are available?

A: The main part packaging information is not specified in the provided data. The substitute part is available in bulk packaging.

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