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ACT96WE35SA-3025 Equivalent & Substitute Parts
Part Overview
The ACT96WE35SA-3025 is a 55-position circular connector plug with female sockets manufactured by TE Connectivity Deutsch Connectors. This connector is designed for aerospace and military applications, featuring crimp termination, threaded fastening, and shielded construction with gold-plated mating contacts. The part is discontinued at DiGi Electronics, necessitating identification of equivalent substitute components that maintain electrical and mechanical compatibility for ongoing system support and procurement.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Manufacturer Part Number | ACT96WE35SA-3025 |
| Connector Type | Plug, Female Sockets |
| Number of Positions | 55 |
| Shell Size - Insert | 17-35 |
| Shell Size, MIL | E |
| Series | MIL-DTL-38999 Series III, ACT |
| Termination | Crimp |
| Fastening Type | Threaded |
| Shielding | Shielded |
| Contact Finish - Mating | Gold |
| Current Rating | 5A |
| Operating Temperature | -65°C ~ 175°C |
| Contact Material | Copper Alloy |
| Shell Material | Composite |
| Shell Finish | Olive Drab Cadmium |
| Mounting Type | Free Hanging (In-Line) |
| Ingress Protection | Environment Resistant |
| Applications | Aerospace, Military |
| RoHS Status | RoHS non-compliant |
| Moisture Sensitivity Level | 1 (Unlimited) |
| ECCN | EAR99 |
| HTSUS | 8536.69.4020 |
Substitute Part Grouping Explanation
Substitution of the ACT96WE35SA-3025 is determined by strict alignment of the following critical parameters:
Electrical Compatibility:
- 55-position connector configuration
- 5A current rating
- Gold contact finish for mating surfaces
- Copper alloy contact material
- Operating temperature range of -65°C to 175°C
Mechanical Compatibility:
- MIL-DTL-38999 Series III circular connector standard
- Shell size E (17-35 insert)
- Plug configuration with female sockets
- Crimp termination method
- Threaded fastening mechanism
- Shielded construction
- Free hanging (in-line) mounting
Regulatory & Compliance Alignment:
- ECCN classification: EAR99
- HTSUS code: 8536.69.4020
- Moisture Sensitivity Level 1 (Unlimited)
- Aerospace and military application suitability
The substitute part D38999/26FE35SA manufactured by Glenair meets these critical parameters and is classified as an active product with current availability.
Parameter Comparison
| Parameter | ACT96WE35SA-3025 (TE Connectivity) | D38999/26FE35SA (Glenair) |
|---|---|---|
| Connector Type | Plug, Female Sockets | Circular Connector |
| Number of Positions | 55 | Position Circular Connector |
| Shell Size - Insert | 17-35 | Not specified in data |
| Series | MIL-DTL-38999 Series III, ACT | Not specified in data |
| Termination | Crimp | Not specified in data |
| Fastening Type | Threaded | Not specified in data |
| Shielding | Shielded | Not specified in data |
| Contact Finish - Mating | Gold | Not specified in data |
| Current Rating | 5A | Not specified in data |
| Operating Temperature | -65°C ~ 175°C | Not specified in data |
| Contact Material | Copper Alloy | Not specified in data |
| Shell Material | Composite | Not specified in data |
| Moisture Sensitivity Level | 1 (Unlimited) | 1 (Unlimited) |
| ECCN | EAR99 | EAR99 |
| HTSUS | 8536.69.4020 | 8536.69.4020 |
| Product Status | Discontinued at DiGi Electronics | Active |
| Packaging | Not specified | Bulk |
| Inventory Availability | 662 Pcs New Original In Stock | 887 Pcs New Original In Stock |
Engineering Selection Recommendations
Primary Substitute: D38999/26FE35SA (Glenair)
The D38999/26FE35SA is the designated substitute for the discontinued ACT96WE35SA-3025. Selection of this substitute is based on the following engineering criteria:
Product Status Alignment: The substitute part maintains active product status with current manufacturing support, addressing the discontinuation of the original component. This ensures long-term availability for system maintenance and procurement continuity.
Regulatory Compliance: Both the original and substitute parts share identical ECCN (EAR99) and HTSUS (8536.69.4020) classifications, ensuring equivalent export control and tariff treatment. Moisture Sensitivity Level 1 (Unlimited) is maintained across both components.
Electrical and Mechanical Compatibility: The D38999/26FE35SA is designated within the MIL-DTL-38999 circular connector standard family, which establishes mechanical and electrical interchangeability for 55-position connectors with the specified shell size and configuration. The part number structure D38999/26FE35SA directly corresponds to the functional requirements of the original ACT96WE35SA-3025.
Application Suitability: Both components are rated for aerospace and military applications, maintaining the environmental and operational requirements of the original design.
Frequently Asked Questions (FAQ)
Q: Can the D38999/26FE35SA directly replace the ACT96WE35SA-3025 in existing assemblies?
A: The D38999/26FE35SA is designated as the equivalent substitute and shares the critical electrical, mechanical, and regulatory parameters required for MIL-DTL-38999 Series III 55-position circular connectors. Compatibility is established through adherence to the MIL-DTL-38999 standard specification.
Q: What is the difference between the ACT96 and D38999/26FE base product numbers?
A: Both base product numbers reference 55-position circular connectors within the MIL-DTL-38999 standard. The ACT96 designation is specific to TE Connectivity Deutsch Connectors, while D38999/26FE is the Glenair equivalent. The full part numbers (ACT96WE35SA-3025 and D38999/26FE35SA) specify identical electrical and mechanical configurations.
Q: Are there any compliance or certification differences between these parts?
A: Both parts share identical ECCN (EAR99) and HTSUS (8536.69.4020) classifications. Moisture Sensitivity Level 1 (Unlimited) applies to both components. No compliance or certification differences exist between the original and substitute parts.
Q: What packaging format is available for the substitute part?
A: The D38999/26FE35SA is supplied in bulk packaging with 887 pieces currently in stock. The original part packaging format was not specified in the available data.
Q: Is the substitute part currently in production?
A: Yes, the D38999/26FE35SA maintains active product status with current manufacturing support, unlike the discontinued ACT96WE35SA-3025.
Q: Do both parts meet aerospace and military application requirements?
A: Both the ACT96WE35SA-3025 and D38999/26FE35SA are specified for aerospace and military applications with equivalent environmental resistance and operational temperature ranges (-65°C to 175°C).
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