ACT96WD97SN Equivalent & Substitute Parts

Part Overview

The ACT96WD97SN is a 12-position circular connector plug with female sockets manufactured by TE Connectivity Deutsch Connectors. This connector is designed for aerospace and military applications, featuring crimp termination, threaded fastening, and shielded construction with gold-plated mating contacts. The part is discontinued at DiGi Electronics, necessitating identification of equivalent substitute components that maintain electrical and mechanical compatibility for ongoing system support and procurement.

Substiute Parts

ACT96WD97SN
TE Connectivity Deutsch ConnectorsIn Stock: 1030ACT96WD97SN Datasheet
ACT96WD97SN
Current Part
D38999/26FD97SN
Souriau-Sunbank by EatonIn Stock: 1044D38999/26FD97SN Datasheet
D38999/26FD97SN
Similar
D38999/26FD97SN
Souriau-Sunbank by EatonIn Stock: 1044D38999/26FD97SN Datasheet
D38999/26FD97SN
Similar
D38999/26WD97SN
Souriau-Sunbank by EatonIn Stock: 1049D38999/26WD97SN Datasheet
D38999/26WD97SN
Similar
D38999/26WD97SN
Souriau-Sunbank by EatonIn Stock: 1049D38999/26WD97SN Datasheet
D38999/26WD97SN
Similar

Key Parameters

Parameter Value
Manufacturer Part Number ACT96WD97SN
Connector Type Plug, Female Sockets
Number of Positions 12
Shell Size - Insert 15-97
Shell Size, MIL D
Termination Crimp
Fastening Type Threaded
Contact Finish - Mating Gold
Shielding Shielded
Current Rating 7.5A, 13A
Operating Temperature -65°C ~ 175°C
Contact Material Copper Alloy
Contact Finish Thickness - Mating 50.0µin (1.27µm)
Shell Material Composite
Shell Finish Olive Drab Cadmium
Mounting Type Free Hanging (In-Line)
Series MIL-DTL-38999 Series III, ACT
Applications Aerospace, Military
RoHS Status RoHS non-compliant
Moisture Sensitivity Level (MSL) 1 (Unlimited)
ECCN EAR99
HTSUS 8536.69.4020

Substitute Part Grouping Explanation

Substitute parts for the ACT96WD97SN are identified based on strict equivalence of the following critical parameters:

Electrical Compatibility Parameters:

  • 12-position connector configuration
  • Female socket connector type
  • Crimp termination method
  • Gold contact finish for mating surfaces
  • Copper alloy contact material
  • Shielded construction

Mechanical Compatibility Parameters:

  • Shell size insert designation 15-97
  • MIL shell size D
  • Threaded fastening type
  • Free hanging (in-line) mounting orientation
  • Composite shell material
  • Olive drab color specification

Environmental & Regulatory Parameters:

  • MIL-DTL-38999 series compliance
  • Aerospace and military application suitability
  • ECCN EAR99 classification
  • HTSUS 8536.69.4020 tariff code

The substitute parts D38999/26WD97SN and D38999/26FD97SN, manufactured by Souriau-Sunbank by Eaton, maintain these critical parameters and provide functional equivalence to the discontinued ACT96WD97SN.

Parameter Comparison

Parameter ACT96WD97SN (TE Connectivity) D38999/26WD97SN (Souriau-Sunbank) D38999/26FD97SN (Souriau-Sunbank)
Connector Type Plug, Female Sockets Plug, Female Sockets Plug, Female Sockets
Number of Positions 12 12 12
Shell Size - Insert 15-97 15-97 15-97
Shell Size, MIL D D D
Termination Crimp Crimp Crimp
Fastening Type Threaded Threaded Threaded
Contact Finish - Mating Gold Gold Gold
Shielding Shielded Shielded Shielded
Contact Material Copper Alloy Copper Alloy Copper Alloy
Shell Material Composite Composite Composite
Mounting Type Free Hanging (In-Line) Free Hanging (In-Line) Free Hanging (In-Line)
Series MIL-DTL-38999 Series III, ACT MIL-DTL-38999 MIL-DTL-38999
Applications Aerospace, Military Aerospace, Military Aerospace, Military
ECCN EAR99 EAR99 EAR99
HTSUS 8536.69.4020 8536.69.4020 8536.69.4020
Part Status Discontinued at DiGi Electronics Active Active
RoHS Status RoHS non-compliant RoHS non-compliant ROHS3 Compliant
Inventory Availability 987 Pcs 957 Pcs 1011 Pcs

Engineering Selection Recommendations

D38999/26WD97SN Selection Criteria: The D38999/26WD97SN maintains complete electrical and mechanical equivalence to the ACT96WD97SN. Both parts share identical RoHS non-compliance status, indicating compatibility with legacy aerospace and military systems that do not require RoHS certification. This substitute is suitable for direct replacement in applications where the original ACT96WD97SN specification is maintained and RoHS compliance is not a procurement requirement. Current inventory availability is 957 pieces.

D38999/26FD97SN Selection Criteria: The D38999/26FD97SN provides functional equivalence with the distinction of ROHS3 compliance. This substitute is appropriate for new system designs or retrofit applications where RoHS3 compliance is mandated by procurement specifications or regulatory requirements. The part maintains all electrical and mechanical parameters of the original ACT96WD97SN while meeting modern environmental compliance standards. Current inventory availability is 1011 pieces.

Both substitute parts are manufactured by Souriau-Sunbank by Eaton and carry active product status, ensuring ongoing availability and supply chain continuity for aerospace and military applications.

Frequently Asked Questions (FAQ)

Q: Can D38999/26WD97SN and D38999/26FD97SN be used interchangeably with ACT96WD97SN?

A: Both substitute parts maintain electrical and mechanical equivalence to the ACT96WD97SN. The primary distinction is RoHS compliance status. D38999/26WD97SN is RoHS non-compliant (matching the original), while D38999/26FD97SN is ROHS3 compliant. Selection depends on system compliance requirements.

Q: What are the critical parameters that define substitution compatibility?

A: Substitution compatibility is determined by: 12-position configuration, female socket connector type, crimp termination, gold contact finish, copper alloy contacts, shielded construction, shell size 15-97 (MIL size D), threaded fastening, free hanging mounting, composite shell material, and MIL-DTL-38999 series compliance.

Q: Does the change from TE Connectivity to Souriau-Sunbank affect connector performance?

A: Both manufacturers produce connectors to MIL-DTL-38999 specifications. The substitute parts maintain identical electrical ratings, operating temperature range (-65°C ~ 175°C), current ratings (7.5A, 13A), and mechanical specifications. Manufacturer change does not affect functional performance when specifications are equivalent.

Q: What is the difference between D38999/26WD97SN and D38999/26FD97SN?

A: The primary difference is RoHS compliance status. D38999/26WD97SN is RoHS non-compliant, while D38999/26FD97SN is ROHS3 compliant. Both parts are electrically and mechanically identical and share the same 12-position, female socket, crimp-terminated configuration.

Q: Are these connectors suitable for aerospace applications?

A: Yes. Both substitute parts are specified for aerospace and military applications and comply with MIL-DTL-38999 standards. They maintain the same environmental resistance, operating temperature range, and shielding characteristics as the original ACT96WD97SN.

Q: What packaging format is available for the substitute parts?

A: Both D38999/26WD97SN and D38999/26FD97SN are supplied in bulk packaging, with current inventory of 957 and 1011 pieces respectively.

Q: Are there any moisture sensitivity considerations?

A: The ACT96WD97SN has MSL rating 1 (Unlimited). The substitute parts from Souriau-Sunbank have MSL listed as Not Applicable, indicating no moisture sensitivity restrictions for storage or handling.

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