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ACT96WD97SN Equivalent & Substitute Parts
Part Overview
The ACT96WD97SN is a 12-position circular connector plug with female sockets manufactured by TE Connectivity Deutsch Connectors. This connector is designed for aerospace and military applications, featuring crimp termination, threaded fastening, and shielded construction with gold-plated mating contacts. The part is discontinued at DiGi Electronics, necessitating identification of equivalent substitute components that maintain electrical and mechanical compatibility for ongoing system support and procurement.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Manufacturer Part Number | ACT96WD97SN |
| Connector Type | Plug, Female Sockets |
| Number of Positions | 12 |
| Shell Size - Insert | 15-97 |
| Shell Size, MIL | D |
| Termination | Crimp |
| Fastening Type | Threaded |
| Contact Finish - Mating | Gold |
| Shielding | Shielded |
| Current Rating | 7.5A, 13A |
| Operating Temperature | -65°C ~ 175°C |
| Contact Material | Copper Alloy |
| Contact Finish Thickness - Mating | 50.0µin (1.27µm) |
| Shell Material | Composite |
| Shell Finish | Olive Drab Cadmium |
| Mounting Type | Free Hanging (In-Line) |
| Series | MIL-DTL-38999 Series III, ACT |
| Applications | Aerospace, Military |
| RoHS Status | RoHS non-compliant |
| Moisture Sensitivity Level (MSL) | 1 (Unlimited) |
| ECCN | EAR99 |
| HTSUS | 8536.69.4020 |
Substitute Part Grouping Explanation
Substitute parts for the ACT96WD97SN are identified based on strict equivalence of the following critical parameters:
Electrical Compatibility Parameters:
- 12-position connector configuration
- Female socket connector type
- Crimp termination method
- Gold contact finish for mating surfaces
- Copper alloy contact material
- Shielded construction
Mechanical Compatibility Parameters:
- Shell size insert designation 15-97
- MIL shell size D
- Threaded fastening type
- Free hanging (in-line) mounting orientation
- Composite shell material
- Olive drab color specification
Environmental & Regulatory Parameters:
- MIL-DTL-38999 series compliance
- Aerospace and military application suitability
- ECCN EAR99 classification
- HTSUS 8536.69.4020 tariff code
The substitute parts D38999/26WD97SN and D38999/26FD97SN, manufactured by Souriau-Sunbank by Eaton, maintain these critical parameters and provide functional equivalence to the discontinued ACT96WD97SN.
Parameter Comparison
| Parameter | ACT96WD97SN (TE Connectivity) | D38999/26WD97SN (Souriau-Sunbank) | D38999/26FD97SN (Souriau-Sunbank) |
|---|---|---|---|
| Connector Type | Plug, Female Sockets | Plug, Female Sockets | Plug, Female Sockets |
| Number of Positions | 12 | 12 | 12 |
| Shell Size - Insert | 15-97 | 15-97 | 15-97 |
| Shell Size, MIL | D | D | D |
| Termination | Crimp | Crimp | Crimp |
| Fastening Type | Threaded | Threaded | Threaded |
| Contact Finish - Mating | Gold | Gold | Gold |
| Shielding | Shielded | Shielded | Shielded |
| Contact Material | Copper Alloy | Copper Alloy | Copper Alloy |
| Shell Material | Composite | Composite | Composite |
| Mounting Type | Free Hanging (In-Line) | Free Hanging (In-Line) | Free Hanging (In-Line) |
| Series | MIL-DTL-38999 Series III, ACT | MIL-DTL-38999 | MIL-DTL-38999 |
| Applications | Aerospace, Military | Aerospace, Military | Aerospace, Military |
| ECCN | EAR99 | EAR99 | EAR99 |
| HTSUS | 8536.69.4020 | 8536.69.4020 | 8536.69.4020 |
| Part Status | Discontinued at DiGi Electronics | Active | Active |
| RoHS Status | RoHS non-compliant | RoHS non-compliant | ROHS3 Compliant |
| Inventory Availability | 987 Pcs | 957 Pcs | 1011 Pcs |
Engineering Selection Recommendations
D38999/26WD97SN Selection Criteria: The D38999/26WD97SN maintains complete electrical and mechanical equivalence to the ACT96WD97SN. Both parts share identical RoHS non-compliance status, indicating compatibility with legacy aerospace and military systems that do not require RoHS certification. This substitute is suitable for direct replacement in applications where the original ACT96WD97SN specification is maintained and RoHS compliance is not a procurement requirement. Current inventory availability is 957 pieces.
D38999/26FD97SN Selection Criteria: The D38999/26FD97SN provides functional equivalence with the distinction of ROHS3 compliance. This substitute is appropriate for new system designs or retrofit applications where RoHS3 compliance is mandated by procurement specifications or regulatory requirements. The part maintains all electrical and mechanical parameters of the original ACT96WD97SN while meeting modern environmental compliance standards. Current inventory availability is 1011 pieces.
Both substitute parts are manufactured by Souriau-Sunbank by Eaton and carry active product status, ensuring ongoing availability and supply chain continuity for aerospace and military applications.
Frequently Asked Questions (FAQ)
Q: Can D38999/26WD97SN and D38999/26FD97SN be used interchangeably with ACT96WD97SN?
A: Both substitute parts maintain electrical and mechanical equivalence to the ACT96WD97SN. The primary distinction is RoHS compliance status. D38999/26WD97SN is RoHS non-compliant (matching the original), while D38999/26FD97SN is ROHS3 compliant. Selection depends on system compliance requirements.
Q: What are the critical parameters that define substitution compatibility?
A: Substitution compatibility is determined by: 12-position configuration, female socket connector type, crimp termination, gold contact finish, copper alloy contacts, shielded construction, shell size 15-97 (MIL size D), threaded fastening, free hanging mounting, composite shell material, and MIL-DTL-38999 series compliance.
Q: Does the change from TE Connectivity to Souriau-Sunbank affect connector performance?
A: Both manufacturers produce connectors to MIL-DTL-38999 specifications. The substitute parts maintain identical electrical ratings, operating temperature range (-65°C ~ 175°C), current ratings (7.5A, 13A), and mechanical specifications. Manufacturer change does not affect functional performance when specifications are equivalent.
Q: What is the difference between D38999/26WD97SN and D38999/26FD97SN?
A: The primary difference is RoHS compliance status. D38999/26WD97SN is RoHS non-compliant, while D38999/26FD97SN is ROHS3 compliant. Both parts are electrically and mechanically identical and share the same 12-position, female socket, crimp-terminated configuration.
Q: Are these connectors suitable for aerospace applications?
A: Yes. Both substitute parts are specified for aerospace and military applications and comply with MIL-DTL-38999 standards. They maintain the same environmental resistance, operating temperature range, and shielding characteristics as the original ACT96WD97SN.
Q: What packaging format is available for the substitute parts?
A: Both D38999/26WD97SN and D38999/26FD97SN are supplied in bulk packaging, with current inventory of 957 and 1011 pieces respectively.
Q: Are there any moisture sensitivity considerations?
A: The ACT96WD97SN has MSL rating 1 (Unlimited). The substitute parts from Souriau-Sunbank have MSL listed as Not Applicable, indicating no moisture sensitivity restrictions for storage or handling.
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