ACT96WD97PN-3025 Equivalent & Substitute Parts

Part Overview

The ACT96WD97PN-3025 is a 12-position circular connector plug with male pins, manufactured by TE Connectivity Deutsch Connectors. This connector is qualified to MIL-DTL-38999 Series III specifications and features crimp termination, gold-plated mating contacts, and shielded construction for aerospace and military applications. The part is discontinued at DiGi Electronics, necessitating identification of equivalent substitute components that maintain functional and electrical compatibility with existing system designs.

Substiute Parts

ACT96WD97PN-3025

TE Connectivity Deutsch ConnectorsIn Stock: 1220ACT96WD97PN-3025 Datasheet

Current PartRFQ

D38999/26FD97PN

GlenairIn Stock: 783D38999/26FD97PN Datasheet

SimilarRFQ

D38999/26FD97PN

GlenairIn Stock: 783D38999/26FD97PN Datasheet

SimilarRFQ

D38999/26WD97PN

Amphenol Aerospace OperationsIn Stock: 924D38999/26WD97PN Datasheet

SimilarRFQ

D38999/26WD97PN

Amphenol Aerospace OperationsIn Stock: 924D38999/26WD97PN Datasheet

SimilarRFQ

Key Parameters

Substitute Part Grouping Explanation

Substitution of the ACT96WD97PN-3025 is determined by strict equivalence across the following critical parameters:

Mandatory Matching Parameters:

• Connector type: Plug with male pins
• Position count: 12 positions
• Shell size specifications: 15-97 insert size, MIL size D
• Termination method: Crimp
• Fastening mechanism: Threaded
• Contact finish: Gold plating on mating surfaces
• Shielding configuration: Shielded
• Operating temperature range: -65°C to 175°C
• Qualification to MIL-DTL-38999 Series III standard

The substitute parts identified maintain these core parameters, ensuring mechanical and electrical interchangeability within systems designed for the original ACT96WD97PN-3025 connector.

Parameter Comparison

Engineering Selection Recommendations

D38999/26WD97PN (Amphenol Aerospace Operations) is the primary substitute for the ACT96WD97PN-3025. This part maintains full compliance with MIL-DTL-38999 Series III specifications and is currently in active production status. The Amphenol Aerospace connector provides 906 units in current inventory and is qualified for aerospace, aviation, marine, and military applications. Both parts share identical mechanical and electrical parameters, including 12-position configuration, MIL size D shell, crimp termination, threaded fastening, and gold-plated contacts. The contact finish thickness specification of 50.0µin (1.27µm) is documented for the Amphenol part. Both components are RoHS non-compliant and carry identical ECCN and HTSUS classifications.

D38999/26FD97PN (Glenair) serves as a secondary substitute option. This connector is also qualified to MIL-DTL-38999 Series III and maintains all critical mechanical and electrical parameters matching the original part. Glenair inventory shows 737 units available. The Glenair part is currently active in production. REACH status differs between manufacturers, with Glenair classified as REACH Unaffected compared to Amphenol's REACH Affected designation.

Both substitute parts are suitable for direct replacement in applications originally designed for the ACT96WD97PN-3025, provided system requirements do not impose additional constraints beyond the specified parameters.

Frequently Asked Questions (FAQ)

Q: Can D38999/26WD97PN and D38999/26FD97PN be used interchangeably with ACT96WD97PN-3025?

A: Yes. Both substitute parts maintain identical specifications across all critical parameters: 12-position configuration, MIL size D shell, 15-97 insert size, crimp termination, threaded fastening, gold-plated contacts, shielded construction, and MIL-DTL-38999 Series III qualification. Mechanical and electrical interchangeability is confirmed.

Q: What is the difference between the two substitute options?

A: The primary differences are manufacturer identity and REACH compliance status. D38999/26WD97PN is manufactured by Amphenol Aerospace Operations and is REACH Affected. D38999/26FD97PN is manufactured by Glenair and is REACH Unaffected. Both parts meet identical functional and military specifications. Contact finish thickness documentation is provided for the Amphenol part (50.0µin / 1.27µm).

Q: Are there any compliance or regulatory differences between the original and substitute parts?

A: All three parts share identical RoHS non-compliance status, Moisture Sensitivity Level 1 (Unlimited), ECCN classification (EAR99), and HTSUS code (8536.69.4020). REACH status differs by manufacturer: Amphenol is REACH Affected, while Glenair is REACH Unaffected. System compliance requirements should determine which substitute is appropriate for your application.

Q: What is the operating temperature range for these connectors?

A: All three connectors operate across the identical temperature range of -65°C to 175°C, supporting aerospace and military applications in extreme thermal environments.

Q: Are these connectors suitable for aerospace applications?

A: Yes. All three connectors are qualified for aerospace and military applications. The Amphenol Aerospace part explicitly lists aerospace, aviation, marine, and military applications. The original TE Connectivity part and Glenair substitute are qualified for aerospace and military use. MIL-DTL-38999 Series III qualification confirms suitability for these demanding environments.

Q: What termination method is used for these connectors?

A: All three connectors use crimp termination, requiring compatible crimp tools and contact sizes. Crimp termination provides reliable, permanent connections suitable for aerospace and military systems.

Q: Is inventory availability a consideration for part selection?

A: Current inventory levels are: ACT96WD97PN-3025 (1113 units), D38999/26WD97PN (906 units), and D38999/26FD97PN (737 units). Availability may influence procurement decisions, though all parts are currently in stock from their respective suppliers.