ACT96WD35PN-3025 Equivalent & Substitute Parts

Part Overview

The ACT96WD35PN-3025 is a 37-position circular connector plug with male pins, manufactured by TE Connectivity Deutsch Connectors. This connector is designed for aerospace and military applications, featuring crimp termination, threaded fastening, and gold-plated mating contacts. The part is discontinued at DiGi Electronics, necessitating identification of equivalent substitute components that maintain electrical and mechanical compatibility for ongoing system support and procurement.

Substiute Parts

ACT96WD35PN-3025

TE Connectivity Deutsch ConnectorsIn Stock: 1258ACT96WD35PN-3025 Datasheet

Current PartRFQ

CTVS06RF-15-35P

Amphenol Aerospace OperationsIn Stock: 1150CTVS06RF-15-35P Datasheet

SimilarRFQ

CTVS06RF-15-35P-506

Amphenol Aerospace OperationsIn Stock: 980CTVS06RF-15-35P-506 Datasheet

SimilarRFQ

D38999/26FD35PN

GlenairIn Stock: 763D38999/26FD35PN Datasheet

SimilarRFQ

D38999/26FD35PN

GlenairIn Stock: 763D38999/26FD35PN Datasheet

SimilarRFQ

D38999/26WD35PN

GlenairIn Stock: 1056D38999/26WD35PN Datasheet

SimilarRFQ

D38999/26WD35PNLC

Amphenol Aerospace OperationsIn Stock: 1264D38999/26WD35PNLC Datasheet

SimilarRFQ

Key Parameters

Substitute Part Grouping Explanation

Substitution eligibility for the ACT96WD35PN-3025 is determined by strict alignment with the following critical parameters:

Mandatory Matching Parameters:

• Connector Type: Plug, Male Pins
• Number of Positions: 37
• Shell Size - Insert: 15-35
• Shell Size, MIL: D
• Termination: Crimp
• Fastening Type: Threaded
• Mounting Type: Free Hanging (In-Line)
• Shielding: Shielded
• Contact Finish - Mating: Gold
• Series: MIL-DTL-38999 Series III or compatible military standard

Acceptable Variation Parameters:

• Operating Temperature Range: Equal to or exceeding -65°C ~ 175°C
• Shell Finish: Olive Drab Cadmium or Electroless Nickel
• Manufacturer: TE Connectivity Deutsch Connectors, Amphenol Aerospace Operations, or Glenair
• Product Status: Active preferred for ongoing availability

The substitute parts listed maintain full electrical and mechanical compatibility with the original ACT96WD35PN-3025 connector, ensuring direct interchangeability in aerospace and military applications.

Parameter Comparison

Engineering Selection Recommendations

Primary Substitute: CTVS06RF-15-35P-506

The CTVS06RF-15-35P-506 manufactured by Amphenol Aerospace Operations is the recommended primary substitute. This connector maintains full compatibility with the ACT96WD35PN-3025 across all critical parameters: 37-position configuration, 15-35 shell size, crimp termination, threaded fastening, free-hanging mounting, shielding, and gold-plated mating contacts. The CTVS06RF-15-35P-506 is currently active in production, ensuring long-term availability. The operating temperature range extends to -65°C ~ 200°C, exceeding the original specification. This part carries ROHS3 compliance, providing environmental regulatory advantage over the discontinued original component.

Secondary Substitutes: D38999/26WD35PN and D38999/26FD35PN

Both Glenair-manufactured parts (D38999/26WD35PN and D38999/26FD35PN) are active alternatives. These components are designated under the MIL-DTL-38999 military standard and maintain the required 37-position, 15-35 shell size configuration. Both parts are currently in production with substantial inventory availability (1022 Pcs and 730 Pcs respectively). These options provide continuity for applications requiring strict military specification adherence.

Tertiary Substitute: D38999/26WD35PNLC

The D38999/26WD35PNLC, also manufactured by Amphenol Aerospace Operations, serves as an alternative for applications requiring plug housing assemblies. This component is actively produced and maintains the 37-position, 15-35 shell size, threaded fastening, and free-hanging mounting configuration. The operating temperature range matches the original specification at -65°C ~ 175°C. Note that this part is classified as a plug housing and does not include contacts, requiring separate procurement of contact assemblies.

Compliance Considerations:

The original ACT96WD35PN-3025 is RoHS non-compliant. The CTVS06RF-15-35P-506 offers ROHS3 compliance for applications subject to environmental regulations. The D38999/26WD35PNLC maintains RoHS non-compliant status consistent with the original component. All substitute options carry EAR99 export classification and are unaffected or affected by REACH regulations as specified in individual part documentation.

Frequently Asked Questions (FAQ)

Q: Can the CTVS06RF-15-35P-506 directly replace the ACT96WD35PN-3025 in existing assemblies?

A: Yes. The CTVS06RF-15-35P-506 maintains full electrical and mechanical compatibility with the ACT96WD35PN-3025. Both connectors feature 37-position configuration, 15-35 shell size, crimp termination, threaded fastening, free-hanging mounting, shielding, and gold-plated mating contacts. The CTVS06RF-15-35P-506 operates across an extended temperature range (-65°C ~ 200°C) and is currently in active production.

Q: What is the difference between the D38999/26WD35PN and D38999/26FD35PN substitutes?

A: Both parts are manufactured by Glenair and maintain the required 37-position, 15-35 shell size configuration for MIL-DTL-38999 Series III compliance. The primary distinction lies in the connector designation within the D38999 military standard series. Both are active alternatives with comparable inventory availability. Selection between these options depends on specific system documentation requirements and military specification references.

Q: Why is the D38999/26WD35PNLC listed as a substitute if it is a plug housing rather than a complete connector?

A: The D38999/26WD35PNLC is included as a substitute option for applications requiring replacement of the connector housing assembly only. This part maintains the 37-position, 15-35 shell size, threaded fastening, and free-hanging mounting specifications. However, contacts must be procured separately. This option is suitable for repair or rework scenarios where existing contacts are retained and only the housing requires replacement.

Q: Are all substitute parts compliant with military specifications?

A: All substitute parts are designated under MIL-DTL-38999 Series III military standard specifications. The CTVS06RF-15-35P-506 carries Tri-Start™ TV designation within this standard. The D38999/26WD35PN and D38999/26FD35PN are explicitly referenced under the D38999 military standard series. The D38999/26WD35PNLC is designated as Military, MIL-DTL-38999 Series III, Tri-Start™ TV. All parts are suitable for aerospace and military applications.

Q: What is the inventory status of substitute parts?

A: Current inventory availability is as follows: CTVS06RF-15-35P-506 (894 Pcs), D38999/26WD35PN (1022 Pcs), D38999/26FD35PN (730 Pcs), and D38999/26WD35PNLC (1192 Pcs). All substitute parts are actively produced and available for procurement. Inventory levels are subject to change based on current demand and supply conditions.

Q: Does the CTVS06RF-15-35P-506 include a self-locking coupling nut?

A: Yes. The CTVS06RF-15-35P-506 features a self-locking coupling nut as part of its design. This feature is consistent with the threaded fastening requirement and provides secure connection in aerospace and military applications.

Q: What is the contact finish thickness specification for the CTVS06RF-15-35P-506?

A: The CTVS06RF-15-35P-506 specifies a contact finish thickness of 50.0µin (1.27µm) for the gold-plated mating contacts. This thickness ensures reliable electrical contact and corrosion resistance in demanding aerospace and military environments.

Q: Are there any RoHS compliance differences between substitute options?

A: Yes. The CTVS06RF-15-35P-506 is ROHS3 compliant, providing environmental regulatory advantage for applications subject to RoHS directives. The D38999/26WD35PNLC maintains RoHS non-compliant status consistent with the original ACT96WD35PN-3025. The D38999/26WD35PN and D38999/26FD35PN RoHS status is not specified in available documentation. Selection should account for applicable environmental regulations in the target application.