ACT96WD35PB Equivalent & Substitute Parts

Part Overview

The ACT96WD35PB is a 37-position circular connector plug with male pins manufactured by TE Connectivity Deutsch Connectors. This connector is designed for aerospace and military applications, featuring crimp termination, gold-plated mating contacts, and shielded construction. The part is discontinued at DiGi Electronics, necessitating identification of functionally equivalent alternatives that maintain compatibility with existing system requirements.

Key Parameters

Parameter	Value
Connector Type	Plug, Male Pins
Number of Positions	37
Shell Size - Insert	15-35
Shell Size, MIL	D
Mounting Type	Free Hanging (In-Line)
Termination	Crimp
Fastening Type	Threaded
Orientation	B
Shell Material	Composite
Contact Finish - Mating	Gold
Shielding	Shielded
Current Rating	5A
Operating Temperature	-65°C ~ 175°C
Contact Material	Copper Alloy
Contact Finish Thickness - Mating	50.0µin (1.27µm)
Insert Material	Thermoplastic
Ingress Protection	Environment Resistant
Moisture Sensitivity Level	1 (Unlimited)

Substitute Part Grouping Explanation

Substitution of the ACT96WD35PB is determined by strict equivalence across the following critical parameters:

Primary Substitution Criteria:

37-position connector configuration
Plug connector with male pins
Shell size 15-35 (MIL size D equivalent)
Free hanging (in-line) mounting orientation B
Crimp termination method
Threaded fastening
Composite shell material
Gold-plated mating contacts
Shielded construction
Copper alloy contact material
50.0µin (1.27µm) contact finish thickness
Thermoplastic insert material
Environment resistant ingress protection
MSL 1 (Unlimited) moisture sensitivity

The substitute parts identified maintain these core parameters while originating from Amphenol Aerospace Operations. Variations in shell finish, operating temperature range, and RoHS compliance status are noted but do not preclude functional substitution where system requirements permit.

Parameter Comparison

Parameter	ACT96WD35PB	CTVS06RF-15-35PB	CTVS06RF-15-35PB-506	CTVS06RF-15-35PB-LC
Manufacturer	TE Connectivity Deutsch	Amphenol Aerospace Operations	Amphenol Aerospace Operations	Amphenol Aerospace Operations
Connector Type	Plug, Male Pins	Plug	Plug, Male Pins	Plug Housing (Male Pins)
Number of Positions	37	37	37	37
Shell Size - Insert	15-35	15-35	15-35	15-35
Mounting Type	Free Hanging (In-Line)	Free Hanging (In-Line)	Free Hanging (In-Line)	Free Hanging (In-Line)
Termination	Crimp	-	Crimp	Crimp
Fastening Type	Threaded	-	Threaded	Threaded
Orientation	B	-	B	B
Shell Material	Composite	-	Composite	Composite
Shell Finish	Olive Drab Cadmium	-	Electroless Nickel	Electroless Nickel
Contact Finish - Mating	Gold	Gold	Gold	-
Shielding	Shielded	-	Shielded	Shielded
Operating Temperature	-65°C ~ 175°C	-	-65°C ~ 200°C	-65°C ~ 200°C
Contact Material	Copper Alloy	-	Copper Alloy	-
Contact Finish Thickness - Mating	50.0µin (1.27µm)	-	50.0µin (1.27µm)	-
Insert Material	Thermoplastic	-	Thermoplastic	-
Ingress Protection	Environment Resistant	-	Environment Resistant	Environment Resistant
Product Status	Discontinued	Active	Active	Active
RoHS Status	Non-compliant	-	ROHS3 Compliant	ROHS3 Compliant
Moisture Sensitivity Level	1 (Unlimited)	-	1 (Unlimited)	1 (Unlimited)

Engineering Selection Recommendations

CTVS06RF-15-35PB-506 is the primary substitute for ACT96WD35PB applications. This part maintains full parameter equivalence across all critical connector specifications: 37-position configuration, plug male pins, shell size 15-35, free hanging in-line mounting, crimp termination, threaded fastening, composite shell with electroless nickel finish, gold-plated mating contacts, shielded construction, copper alloy contacts with 50.0µin finish thickness, thermoplastic insert, and environment resistant ingress protection. The operating temperature range extends to 200°C compared to the original 175°C maximum. CTVS06RF-15-35PB-506 holds active product status and ROHS3 compliance certification, addressing regulatory requirements that may apply to new system designs or procurement cycles.

CTVS06RF-15-35PB-LC serves as an alternative for applications requiring connector housing components. This part is a plug housing assembly for male pins with identical shell size, mounting configuration, fastening method, and orientation. It includes self-locking coupling nut features and maintains the same operating temperature range and environmental specifications. Note that contacts are not included with this housing assembly.

CTVS06RF-15-35PB is listed as an active substitute but contains incomplete parameter documentation in available specifications. This part should be evaluated only when detailed technical data confirms full equivalence to the primary substitute.

Selection between active substitutes should be based on specific system requirements regarding operating temperature range, RoHS compliance mandates, and whether complete connector assemblies or housing components are required.

Frequently Asked Questions (FAQ)

Q: Can CTVS06RF-15-35PB-506 directly replace ACT96WD35PB in existing applications?

A: CTVS06RF-15-35PB-506 maintains equivalence across all critical connector parameters including position count, pin configuration, shell size, mounting type, termination method, and contact specifications. The extended operating temperature range (-65°C to 200°C versus -65°C to 175°C) provides additional thermal margin. Direct substitution is supported where system requirements do not mandate the original shell finish or RoHS non-compliance status.

Q: What is the difference between CTVS06RF-15-35PB-506 and CTVS06RF-15-35PB-LC?

A: CTVS06RF-15-35PB-506 is a complete plug connector assembly with male pins and integrated housing. CTVS06RF-15-35PB-LC is a plug housing component designed for male pins, supplied without contacts. Selection depends on whether a complete connector or housing-only component is required for your application.

Q: Does the shell finish change affect connector performance?

A: The original ACT96WD35PB features olive drab cadmium finish. Substitute parts CTVS06RF-15-35PB-506 and CTVS06RF-15-35PB-LC use electroless nickel finish. Both finishes provide corrosion resistance and environment resistant ingress protection. Shell finish selection may be driven by system specifications, environmental exposure requirements, or aesthetic standards rather than electrical performance.

Q: Are the substitute parts RoHS compliant?

A: CTVS06RF-15-35PB-506 and CTVS06RF-15-35PB-LC are ROHS3 compliant. The original ACT96WD35PB is RoHS non-compliant. If your procurement or system design requires RoHS compliance, the Amphenol Aerospace substitute parts satisfy this requirement.

Q: What is the current rating for the substitute parts?

A: CTVS06RF-15-35PB-506 does not specify a current rating in available documentation. The original ACT96WD35PB is rated at 5A. Verify current rating requirements with the connector manufacturer or system specifications before final selection.

Q: Can I use CTVS06RF-15-35PB-LC housing with contacts from the original ACT96WD35PB?

A: CTVS06RF-15-35PB-LC is designed for crimp contacts with 22D contact size. Compatibility with original ACT96WD35PB contacts requires verification of contact specifications and crimp compatibility. Consult manufacturer documentation for contact interchangeability.

Q: What inventory levels are available for these substitute parts?

A: CTVS06RF-15-35PB-506 has 1086 pieces in stock. CTVS06RF-15-35PB-LC has 927 pieces in stock. CTVS06RF-15-35PB has 671 pieces in stock. Verify current inventory status with your supplier before finalizing procurement decisions.

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