ACT96WD15SN-3025 Equivalent & Substitute Parts

Part Overview

The ACT96WD15SN-3025 is a 15-position circular connector plug with female sockets, manufactured by TE Connectivity Deutsch Connectors. This connector is designed for aerospace and military applications, featuring crimp termination, threaded fastening, and gold-plated mating contacts. The part is discontinued at DiGi Electronics, necessitating identification of equivalent substitute components that maintain functional and electrical compatibility within MIL-DTL-38999 Series III specifications.

Substiute Parts

ACT96WD15SN-3025
TE Connectivity Deutsch ConnectorsIn Stock: 960ACT96WD15SN-3025 Datasheet
ACT96WD15SN-3025
Current Part
CTVS06RF-15-15JN
Amphenol Aerospace OperationsIn Stock: 1124CTVS06RF-15-15JN Datasheet
CTVS06RF-15-15JN
Similar
D38999/26FD15SN
GlenairIn Stock: 847D38999/26FD15SN Datasheet
D38999/26FD15SN
Similar
D38999/26FD15SN
GlenairIn Stock: 847D38999/26FD15SN Datasheet
D38999/26FD15SN
Similar

Key Parameters

Parameter Value
Manufacturer Part Number ACT96WD15SN-3025
Connector Type Plug, Female Sockets
Number of Positions 15
Shell Size - Insert 15-15
Series MIL-DTL-38999 Series III, ACT
Termination Crimp
Fastening Type Threaded
Mounting Type Free Hanging (In-Line)
Contact Finish - Mating Gold
Shielding Shielded
Operating Temperature Range -65°C ~ 175°C
Current Rating 7.5A, 13A
Product Status Discontinued at DiGi Electronics

Substitute Part Grouping Explanation

Substitution of the ACT96WD15SN-3025 is determined by strict adherence to the following parameters:

Critical Matching Parameters:

  • Connector type: Plug with female sockets
  • Number of positions: 15
  • Shell size: 15-15
  • Termination method: Crimp
  • Fastening type: Threaded
  • Mounting configuration: Free Hanging (In-Line)
  • Contact finish: Gold plating on mating surfaces
  • Shielding: Shielded construction
  • Series compliance: MIL-DTL-38999 Series III

Acceptable Variation Parameters:

  • Shell finish material (Olive Drab Cadmium vs. Electroless Nickel)
  • Operating temperature upper limit (175°C vs. 200°C)
  • Current rating specifications
  • RoHS compliance status
  • Manufacturer identity

Substitute parts must satisfy all critical matching parameters while maintaining environmental resistance and ingress protection ratings. Parts listed as active or discontinued are evaluated based on availability and compliance certifications.

Parameter Comparison

Parameter ACT96WD15SN-3025 (TE Connectivity) CTVS06RF-15-15JN (Amphenol) D38999/26FD15SN (Glenair)
Connector Type Plug, Female Sockets Plug, Female Sockets Circular Connector Plug
Number of Positions 15 15 15
Shell Size - Insert 15-15 15-15 Not specified
Series MIL-DTL-38999 Series III, ACT MIL-DTL-38999 Series III, Tri-Start™ TV Not specified
Termination Crimp Crimp Not specified
Fastening Type Threaded Threaded Not specified
Mounting Type Free Hanging (In-Line) Free Hanging (In-Line) Not specified
Contact Finish - Mating Gold Gold Not specified
Shielding Shielded Shielded Not specified
Operating Temperature Range -65°C ~ 175°C -65°C ~ 200°C Not specified
Contact Material Copper Alloy Copper Alloy Not specified
Insert Material Thermoplastic Thermoplastic Not specified
Ingress Protection Environment Resistant Environment Resistant Not specified
Product Status Discontinued at DiGi Electronics Active Active
Inventory Availability 859 Pcs 1045 Pcs 740 Pcs

Engineering Selection Recommendations

CTVS06RF-15-15JN (Amphenol Aerospace Operations)

This substitute meets all critical matching parameters for the ACT96WD15SN-3025. The CTVS06RF-15-15JN is manufactured to MIL-DTL-38999 Series III specifications with identical 15-position, 15-15 shell size configuration. Both connectors feature crimp termination, threaded fastening, gold-plated mating contacts, and shielded construction. The Amphenol part is currently active in production with 1045 units in stock. Operating temperature range extends to 200°C, exceeding the original specification. The CTVS06RF-15-15JN is ROHS3 compliant, whereas the original part is RoHS non-compliant. Contact finish thickness is specified at 100.0µin (2.54µm). This part includes coupling nut and self-locking features.

D38999/26FD15SN (Glenair)

This substitute is listed as an equivalent in the original part documentation. The D38999/26FD15SN is actively produced by Glenair with 740 units in stock. Detailed parameter specifications are limited in the provided data; however, the part number designation indicates MIL-DTL-38999 compliance. This connector is REACH unaffected and carries EAR99 export classification. Glenair supplies this part in bulk packaging.

Frequently Asked Questions (FAQ)

Q: Can the CTVS06RF-15-15JN directly replace the ACT96WD15SN-3025 in existing assemblies?

A: The CTVS06RF-15-15JN satisfies all critical functional parameters: 15-position plug configuration, female sockets, crimp termination, threaded fastening, gold-plated contacts, and shielded design. Both connectors conform to MIL-DTL-38999 Series III specifications with identical shell size (15-15). Physical and electrical compatibility is established through these matching parameters.

Q: What is the difference in shell finish between the original and substitute parts?

A: The ACT96WD15SN-3025 features Olive Drab Cadmium shell finish, while the CTVS06RF-15-15JN uses Electroless Nickel finish. Both finishes provide corrosion resistance and environmental protection suitable for aerospace and military applications. Shell finish does not affect electrical performance or mating interface compatibility.

Q: Does the extended operating temperature range of the CTVS06RF-15-15JN affect compatibility?

A: The CTVS06RF-15-15JN operates from -65°C to 200°C, compared to the original part's -65°C to 175°C range. The extended upper temperature limit represents enhanced thermal capability and does not compromise compatibility with systems designed for the original temperature specification.

Q: What is the significance of RoHS compliance differences?

A: The ACT96WD15SN-3025 is RoHS non-compliant, while the CTVS06RF-15-15JN is ROHS3 compliant. RoHS compliance status affects regulatory requirements for specific applications and markets. Selection between these parts depends on end-use regulatory requirements and customer specifications.

Q: Are there current rating differences between the substitute options?

A: The ACT96WD15SN-3025 specifies current ratings of 7.5A and 13A. The CTVS06RF-15-15JN does not provide explicit current rating data in the available specifications. Current rating verification through manufacturer documentation is necessary for applications with specific current requirements.

Q: What packaging considerations apply to the D38999/26FD15SN substitute?

A: The D38999/26FD15SN is supplied in bulk packaging, whereas the original part packaging type is not specified. Bulk packaging affects inventory management and handling procedures but does not alter connector functionality or electrical characteristics.

Q: How do the coupling nut and self-locking features of the CTVS06RF-15-15JN affect installation?

A: The CTVS06RF-15-15JN includes coupling nut and self-locking features as standard. These features enhance connection security and vibration resistance in aerospace and military environments. Installation procedures may require adjustment to accommodate these features, but they do not prevent physical mating with compatible receptacles.

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