ACT96WD15BN-3025 Equivalent & Substitute Parts

Part Overview

The ACT96WD15BN-3025 is a 15-position circular connector plug housing manufactured by TE Connectivity Deutsch Connectors, conforming to MIL-DTL-38999 Series III specifications. This free-hanging, in-line connector features a self-locking coupling nut, composite shell with chromate over cadmium finish, and supports crimp termination with mixed contact sizes (16 and 20). The part is discontinued at DiGi Electronics, necessitating identification of functionally equivalent alternatives that maintain electrical and mechanical compatibility within the MIL-DTL-38999 Series III standard.

Substiute Parts

ACT96WD15BN-3025

TE Connectivity Deutsch ConnectorsIn Stock: 877ACT96WD15BN-3025 Datasheet

Current PartRFQ

CTVS06RF-15-15JN

Amphenol Aerospace OperationsIn Stock: 1124CTVS06RF-15-15JN Datasheet

SimilarRFQ

D38999/26FD15SN

GlenairIn Stock: 847D38999/26FD15SN Datasheet

SimilarRFQ

D38999/26FD15SN

GlenairIn Stock: 847D38999/26FD15SN Datasheet

SimilarRFQ

Key Parameters

Substitute Part Grouping Explanation

Substitution of the ACT96WD15BN-3025 is determined by strict adherence to the following critical parameters:

Mandatory Compatibility Parameters:

• Series conformance to MIL-DTL-38999 Series III
• 15-position connector configuration
• Shell size 15-15 (MIL Size D)
• Plug housing type with female socket accommodation
• Free-hanging, in-line mounting orientation
• Threaded fastening with self-locking coupling nut
• Crimp termination capability
• Shielded construction
• Composite shell material
• Operating temperature range of -65°C minimum and 175°C minimum maximum
• Circular contact geometry
• Environment-resistant ingress protection

Acceptable Variations:

• Shell finish (chromate over cadmium to electroless nickel)
• Contact finish (standard to gold plating)
• Insert material (plastic to thermoplastic)
• Housing color (olive drab to silver)
• RoHS compliance status (non-compliant to compliant)
• Operating temperature maximum (175°C to 200°C)

Substitute parts must maintain all mandatory parameters while allowing variations in finish, plating, and material specifications that do not compromise electrical or mechanical function within the MIL-DTL-38999 Series III standard.

Parameter Comparison

Engineering Selection Recommendations

CTVS06RF-15-15JN (Amphenol Aerospace Operations)

This substitute part is fully qualified for direct replacement of the ACT96WD15BN-3025. The CTVS06RF-15-15JN maintains all mandatory MIL-DTL-38999 Series III compatibility parameters including 15-position configuration, shell size 15-15, free-hanging in-line mounting, threaded self-locking coupling nut, crimp termination, and shielded composite construction. The part features an extended operating temperature maximum of 200°C compared to the original 175°C specification, providing enhanced thermal margin. Shell finish differs from chromate over cadmium to electroless nickel, which is an acceptable variation within MIL-DTL-38999 Series III standards. Contact finish includes gold plating, offering improved corrosion resistance. The CTVS06RF-15-15JN holds active product status with ROHS3 compliance, ensuring long-term availability and regulatory alignment. Inventory availability is confirmed at 1045 pieces.

D38999/26FD15SN (Glenair)

This substitute part is listed as an equivalent alternative with active product status and confirmed inventory of 740 pieces. The part number D38999/26FD15SN conforms to MIL-DTL-38999 Series III standards and maintains the 15-position, 15-15 shell size configuration. However, detailed electrical and mechanical parameters beyond series conformance are not provided in the available documentation. This part is suitable for applications where MIL-DTL-38999 Series III compliance is the primary selection criterion. ECCN classification is EAR99, consistent with the original part.

Frequently Asked Questions (FAQ)

Q: Can the CTVS06RF-15-15JN directly replace the ACT96WD15BN-3025 in existing assemblies?

A: Yes. Both connectors conform to MIL-DTL-38999 Series III specifications with identical 15-position, 15-15 shell size configurations, free-hanging in-line mounting, threaded self-locking coupling nuts, and crimp termination. Mechanical and electrical interfaces are compatible. The electroless nickel finish on the CTVS06RF-15-15JN is an acceptable variation from the original chromate over cadmium finish within MIL-DTL-38999 Series III standards.

Q: What is the significance of the extended operating temperature range on the CTVS06RF-15-15JN?

A: The CTVS06RF-15-15JN operates from -65°C to 200°C, compared to the original part's -65°C to 175°C range. This 25°C extension at the maximum temperature provides additional thermal margin for applications operating near the upper temperature limit. For applications within the original 175°C specification, both parts perform identically.

Q: Does the gold contact finish on the CTVS06RF-15-15JN affect compatibility?

A: No. Gold plating on mating contacts is a standard variation within MIL-DTL-38999 Series III specifications. Gold finish provides enhanced corrosion resistance and improved contact reliability compared to standard finishes. This is an upgrade characteristic that does not compromise compatibility.

Q: Is the ROHS3 compliance of the CTVS06RF-15-15JN a concern for legacy systems?

A: ROHS3 compliance indicates the part meets current environmental regulations and does not contain restricted substances. For legacy systems originally designed with RoHS non-compliant parts, ROHS3 compliant substitutes are fully compatible and represent an improvement in regulatory alignment. No functional or electrical differences exist between RoHS compliant and non-compliant versions of the same connector design.

Q: What information is missing for the D38999/26FD15SN substitute?

A: The available documentation for the D38999/26FD15SN provides series conformance to MIL-DTL-38999 Series III and 15-position configuration confirmation, but does not include detailed specifications for shell finish, contact finish, insert material, or operating temperature range. Selection of this part requires verification of these parameters against application requirements through the manufacturer's complete technical documentation.

Q: Are there any differences in crimp contact compatibility between these substitutes?

A: All three parts utilize crimp termination and conform to MIL-DTL-38999 Series III contact specifications. Contact sizes and materials are standardized within the series. Crimp contacts designed for the ACT96WD15BN-3025 are compatible with both substitute parts, provided the contact size and material specifications match the application requirements.

Q: What is the significance of the Tri-Start™ TV series designation on the CTVS06RF-15-15JN?

A: Tri-Start™ TV is Amphenol's product line designation within the MIL-DTL-38999 Series III standard. This designation indicates the part is manufactured to Amphenol's specifications while maintaining full compliance with the MIL-DTL-38999 Series III standard. The designation does not affect compatibility or substitution eligibility.