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ACT96WD15BN Equivalent & Substitute Parts
Part Overview
The ACT96WD15BN is a 15-position circular connector plug housing manufactured by TE Connectivity Deutsch Connectors, conforming to MIL-DTL-38999 Series III specifications. This free-hanging, in-line connector features a self-locking coupling nut, composite shell with chromate over cadmium finish, and shielded construction rated for operating temperatures from -65°C to 175°C. The part is discontinued at DiGi Electronics, necessitating identification of equivalent alternatives that maintain electrical and mechanical compatibility for applications requiring MIL-DTL-38999 Series III 15-position circular connectors.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Connector Type | Plug Housing for Female Sockets |
| Number of Positions | 15 |
| Shell Size - Insert | 15-15 |
| Shell Size, MIL | D |
| Mounting Type | Free Hanging (In-Line) |
| Fastening Type | Threaded |
| Orientation | N (Normal) |
| Contact Type | Crimp |
| Shielding | Shielded |
| Operating Temperature Range | -65°C to 175°C |
| Series | MIL-DTL-38999 Series III |
| Features | Coupling Nut, Self Locking |
Substitute Part Grouping Explanation
Substitute parts for the ACT96WD15BN are identified based on strict electrical and mechanical parameter alignment within the MIL-DTL-38999 Series III circular connector category. The following parameters determine substitution eligibility:
Primary Matching Criteria:
- 15-position connector configuration
- MIL-DTL-38999 Series III compliance
- Plug housing with female socket accommodation
- Shell size 15-15 (MIL Size D)
- Free-hanging, in-line mounting orientation
- Threaded fastening with self-locking coupling nut
- Shielded construction
- Crimp termination method
- Operating temperature range compatibility
Secondary Compatibility Factors:
- Contact size specifications (16 and 20 gauge)
- Composite shell material
- Environment-resistant ingress protection
- Moisture sensitivity level MSL 1 (Unlimited)
Substitute parts must satisfy all primary matching criteria to ensure direct mechanical and electrical interchangeability without modification to mating equipment or harness assemblies.
Parameter Comparison
| Parameter | ACT96WD15BN (TE Connectivity) | CTVS06RF-15-15JN (Amphenol) | D38999/26FD15SN (Glenair) |
|---|---|---|---|
| Manufacturer | TE Connectivity Deutsch Connectors | Amphenol Aerospace Operations | Glenair |
| Number of Positions | 15 | 15 | 15 |
| Shell Size - Insert | 15-15 | 15-15 | Not specified |
| Connector Type | Plug Housing for Female Sockets | Plug, Female Sockets | Connector |
| Mounting Type | Free Hanging (In-Line) | Free Hanging (In-Line) | Not specified |
| Fastening Type | Threaded | Threaded | Not specified |
| Orientation | N (Normal) | N (Normal) | Not specified |
| Termination | Crimp | Crimp | Not specified |
| Shielding | Shielded | Shielded | Not specified |
| Features | Coupling Nut, Self Locking | Coupling Nut, Self Locking | Not specified |
| Operating Temperature Range | -65°C to 175°C | -65°C to 200°C | Not specified |
| Series | MIL-DTL-38999 Series III, ACT | MIL-DTL-38999 Series III, Tri-Start™ TV | Not specified |
| Product Status | Discontinued at DiGi Electronics | Active | Active |
| RoHS Status | RoHS non-compliant | ROHS3 Compliant | Not specified |
| MSL Rating | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) |
| ECCN | EAR99 | EAR99 | EAR99 |
Engineering Selection Recommendations
CTVS06RF-15-15JN (Amphenol Aerospace Operations)
This substitute provides full mechanical and electrical compatibility with the ACT96WD15BN. The Amphenol part maintains identical shell size (15-15), position count (15), mounting configuration (free-hanging in-line), fastening method (threaded self-locking coupling nut), and termination type (crimp). Both connectors conform to MIL-DTL-38999 Series III specifications and feature shielded construction with environment-resistant ingress protection.
The CTVS06RF-15-15JN operates across an extended temperature range (-65°C to 200°C) compared to the original part (-65°C to 175°C), providing superior thermal performance. The Amphenol connector features electroless nickel shell finish with gold-plated mating contacts (100.0µin thickness) and thermoplastic insert material. Critically, the CTVS06RF-15-15JN holds ROHS3 compliance status, whereas the ACT96WD15BN is RoHS non-compliant. This substitute is currently in active production with 1045 units in stock inventory.
D38999/26FD15SN (Glenair)
This part is listed as a direct substitute in the original ACT96WD15BN documentation. The Glenair D38999/26FD15SN maintains the 15-position configuration and MIL-DTL-38999 Series III compliance. The part is currently in active production status with 740 units available in bulk packaging. MSL rating and ECCN classification align with the original specification. Limited technical parameter data is provided for this substitute; however, its designation as a documented substitute and active production status support its use as an equivalent.
Both substitute parts are suitable for direct replacement in applications where the ACT96WD15BN is specified, provided that RoHS compliance requirements and operating temperature ranges are evaluated against system specifications.
Frequently Asked Questions (FAQ)
Q: Can the CTVS06RF-15-15JN be used as a direct replacement for the ACT96WD15BN without harness modification?
A: Yes. Both connectors share identical shell size (15-15), position count (15), mounting type (free-hanging in-line), fastening method (threaded self-locking coupling nut), and crimp termination. The mating interface and mechanical envelope are compatible, allowing direct substitution without harness or equipment modification.
Q: What is the significance of the extended operating temperature range in the CTVS06RF-15-15JN?
A: The Amphenol CTVS06RF-15-15JN operates from -65°C to 200°C, compared to the ACT96WD15BN range of -65°C to 175°C. This 25°C upper temperature extension provides additional thermal margin for applications operating at elevated temperatures. Selection should be based on actual system operating requirements.
Q: Does the RoHS3 compliance of the CTVS06RF-15-15JN affect compatibility with the original ACT96WD15BN?
A: RoHS compliance status does not affect electrical or mechanical compatibility. The CTVS06RF-15-15JN's ROHS3 compliance is advantageous for applications subject to RoHS regulations. The original ACT96WD15BN is RoHS non-compliant; substitution with the Amphenol part may be required to meet regulatory requirements in new designs or procurement specifications.
Q: Are contact sizes identical between the ACT96WD15BN and substitute parts?
A: The ACT96WD15BN specifies contact sizes 16 (1 position) and 20 (14 positions). Substitute part contact specifications are not fully detailed in available documentation. Contact configuration must be verified against specific application requirements before final selection.
Q: What is the difference between the ACT and Tri-Start™ TV series designations?
A: Both the ACT96WD15BN (ACT series) and CTVS06RF-15-15JN (Tri-Start™ TV series) conform to MIL-DTL-38999 Series III specifications. Series designation indicates manufacturer-specific design variants within the MIL standard. Both are electrically and mechanically interchangeable for the specified 15-position configuration.
Q: Is the D38999/26FD15SN suitable for applications requiring extended temperature operation?
A: Operating temperature range for the D38999/26FD15SN is not specified in available documentation. Applications requiring confirmed thermal performance specifications should reference the Glenair technical datasheet or contact the manufacturer directly.
Q: What inventory considerations apply to substitute part selection?
A: The CTVS06RF-15-15JN has 1045 units in stock, while the D38999/26FD15SN has 740 units available in bulk packaging. Both substitutes maintain active production status, ensuring long-term availability compared to the discontinued ACT96WD15BN.
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