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ACT96WC98SN-3025 Equivalent & Substitute Parts
Part Overview
The ACT96WC98SN-3025 is a 10-position circular connector plug with female sockets, manufactured by TE Connectivity Deutsch Connectors. This connector is qualified to MIL-DTL-38999 Series III specifications and features crimp termination, threaded fastening, and shielded construction for aerospace and military applications. The part is discontinued at DiGi Electronics, necessitating identification of equivalent substitute components that maintain functional and electrical compatibility while meeting current availability and compliance requirements.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Connector Type | Plug, Female Sockets |
| Number of Positions | 10 |
| Shell Size - Insert | 13-98 |
| Shell Size, MIL | C |
| Termination | Crimp |
| Fastening Type | Threaded |
| Mounting Type | Free Hanging (In-Line) |
| Shielding | Shielded |
| Contact Finish - Mating | Gold |
| Current Rating | 7.5A |
| Operating Temperature | -65°C ~ 175°C |
| Ingress Protection | Environment Resistant |
| Series | MIL-DTL-38999 Series III |
Substitute Part Grouping Explanation
Substitution of the ACT96WC98SN-3025 is determined by strict adherence to the following parameters:
Critical Matching Parameters:
- Connector Type: Plug with Female Sockets
- Number of Positions: 10
- Shell Size - Insert: 13-98
- Shell Size, MIL: C
- Termination Method: Crimp
- Fastening Type: Threaded
- Mounting Type: Free Hanging (In-Line)
- Shielding: Shielded
- Contact Finish - Mating: Gold
- Ingress Protection: Environment Resistant
- MIL-DTL-38999 Series III Qualification
Acceptable Variation Parameters:
- Shell Material (Composite or Metal)
- Shell Finish (Olive Drab Cadmium, Electroless Nickel, or Cadmium)
- Primary Material (Composite or Metal)
- Operating Temperature Range (minimum -65°C, maximum 175°C or higher)
- RoHS Compliance Status
- Manufacturer (TE Connectivity Deutsch Connectors, Amphenol Aerospace Operations, Souriau-Sunbank by Eaton)
Substitute parts must maintain all critical matching parameters to ensure mechanical fit, electrical performance, and system compatibility. Variations in shell finish, material composition, and compliance certifications do not affect functional interchangeability when all critical parameters align.
Parameter Comparison
| Parameter | ACT96WC98SN-3025 | CTVS06RF-13-98J | CTVS06RF-13-98S | D38999/26FC98SN | D38999/26WC98SNLC |
|---|---|---|---|---|---|
| Manufacturer | TE Connectivity Deutsch | Amphenol Aerospace | Amphenol Aerospace | Souriau-Sunbank by Eaton | Amphenol Aerospace |
| Connector Type | Plug, Female Sockets | Plug, Female Sockets | Plug | Plug | Plug Housing |
| Number of Positions | 10 | 10 | 10 | 10 | 10 |
| Shell Size - Insert | 13-98 | 13-98 | 13-98 | 13-98 | 13-98 |
| Shell Size, MIL | C | Not Specified | Not Specified | Not Specified | C |
| Termination | Crimp | Crimp | Crimp | Crimp | Crimp |
| Fastening Type | Threaded | Threaded | Threaded | Threaded | Threaded |
| Mounting Type | Free Hanging (In-Line) | Free Hanging (In-Line) | Free Hanging (In-Line) | Free Hanging (In-Line) | Free Hanging (In-Line) |
| Shielding | Shielded | Shielded | Shielded | Shielded | Shielded |
| Contact Finish - Mating | Gold | Gold | Gold | Gold | Gold |
| Ingress Protection | Environment Resistant | Environment Resistant | Environment Resistant | Environment Resistant | Environment Resistant |
| Series | MIL-DTL-38999 Series III, ACT | MIL-DTL-38999 Series III, Tri-Start™ TV | MIL-DTL-38999 Series III | MIL-DTL-38999 Series III | MIL-DTL-38999 Series III, Tri-Start™ TV |
| Operating Temperature | -65°C ~ 175°C | -65°C ~ 200°C | Not Specified | Not Specified | -65°C ~ 175°C |
| Product Status | Discontinued at DiGi Electronics | Active | Active | Active | Active |
| RoHS Status | RoHS non-compliant | ROHS3 Compliant | Not Specified | ROHS3 Compliant | RoHS non-compliant |
| Current Rating (Amps) | 7.5A | Not Specified | Not Specified | Not Specified | Not Specified |
Engineering Selection Recommendations
CTVS06RF-13-98J (Amphenol Aerospace Operations)
This substitute maintains all critical matching parameters and is actively produced. The part features an extended operating temperature range of -65°C to 200°C, exceeding the original specification. ROHS3 compliance provides environmental regulatory advantage over the discontinued ACT96WC98SN-3025. The Tri-Start™ TV series designation confirms MIL-DTL-38999 Series III qualification. Coupling nut with self-locking feature is included. Contact finish thickness is specified at 100.0µin (2.54µm). This part is suitable for direct substitution in applications where RoHS3 compliance is required or preferred.
CTVS06RF-13-98S (Amphenol Aerospace Operations)
This substitute maintains all critical matching parameters and is actively produced with bulk packaging. The part meets MIL-DTL-38999 Series III qualification. Inventory availability is confirmed at 866 pieces. This part is suitable for direct substitution where bulk packaging is acceptable.
D38999/26FC98SN (Souriau-Sunbank by Eaton)
This substitute maintains all critical matching parameters and is actively produced. ROHS3 compliance and REACH unaffected status provide regulatory advantages. The part is qualified to MIL-DTL-38999 Series III. Inventory availability is confirmed at 897 pieces. This part is suitable for direct substitution in applications requiring ROHS3 compliance.
D38999/26WC98SNLC (Amphenol Aerospace Operations)
This substitute is a plug housing component (contacts not included) that maintains critical matching parameters for shell size, position count, and mechanical interface. The part is actively produced and qualified to MIL-DTL-38999 Series III. Operating temperature range matches the original specification at -65°C to 175°C. This part is suitable for applications where a housing-only replacement is required, with separate contact procurement necessary.
Frequently Asked Questions (FAQ)
Q: Can CTVS06RF-13-98J be used as a direct replacement for ACT96WC98SN-3025?
A: Yes. Both parts share identical critical parameters: 10-position plug with female sockets, 13-98 shell size, crimp termination, threaded fastening, free-hanging mounting, shielded construction, and gold contact finish. The CTVS06RF-13-98J is actively produced and offers extended temperature capability and ROHS3 compliance.
Q: What is the difference between CTVS06RF-13-98J and CTVS06RF-13-98S?
A: Both parts maintain identical functional and electrical parameters. The primary difference is packaging: CTVS06RF-13-98J is standard packaging, while CTVS06RF-13-98S is bulk packaging. Selection depends on procurement and inventory requirements.
Q: Why is D38999/26WC98SNLC listed as a substitute if it is a housing-only component?
A: D38999/26WC98SNLC is a plug housing that maintains all critical mechanical and interface parameters. It is listed as a substitute for applications requiring housing replacement only. Contacts must be procured separately and are not included with this part.
Q: Are all substitute parts qualified to MIL-DTL-38999 Series III?
A: Yes. All substitute parts listed maintain MIL-DTL-38999 Series III qualification, ensuring compliance with military circular connector specifications.
Q: What is the significance of RoHS3 compliance in the substitute parts?
A: ROHS3 compliance indicates conformance to Restriction of Hazardous Substances regulations. CTVS06RF-13-98J and D38999/26FC98SN are ROHS3 compliant, while the original ACT96WC98SN-3025 and D38999/26WC98SNLC are RoHS non-compliant. Selection depends on regulatory requirements for the end application.
Q: Can the operating temperature range difference affect substitution?
A: CTVS06RF-13-98J operates at -65°C to 200°C, exceeding the original -65°C to 175°C specification. This extended range does not prevent substitution; it provides additional capability. All other substitute parts either match or do not specify temperature ranges that would restrict compatibility.
Q: What is the current rating for the substitute parts?
A: The original ACT96WC98SN-3025 is rated at 7.5A. Current ratings are not specified for the substitute parts in the provided data. Contact the manufacturer for current rating specifications if this parameter is critical for the application.
Q: Are all substitute parts available in inventory?
A: Yes. All substitute parts listed have confirmed inventory availability: CTVS06RF-13-98J (832 pieces), CTVS06RF-13-98S (866 pieces), D38999/26FC98SN (897 pieces), and D38999/26WC98SNLC (689 pieces).
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