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ACT96WC35PN Equivalent & Substitute Parts
Part Overview
The ACT96WC35PN is a 22-position circular connector plug with male pins, manufactured by TE Connectivity Deutsch Connectors. This connector is designed for aerospace and military applications, featuring crimp termination, threaded fastening, and gold-plated mating contacts. The part is discontinued at DiGi Electronics, necessitating identification of equivalent alternatives that maintain functional and electrical compatibility for system integration and maintenance applications.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Connector Type | Plug, Male Pins |
| Number of Positions | 22 |
| Shell Size - Insert | 13-35 |
| Shell Size, MIL | C |
| Termination | Crimp |
| Fastening Type | Threaded |
| Mounting Type | Free Hanging (In-Line) |
| Contact Finish - Mating | Gold |
| Shielding | Shielded |
| Current Rating | 5A |
| Operating Temperature Range | -65°C ~ 175°C |
| Series | MIL-DTL-38999 Series III |
Substitute Part Grouping Explanation
Substitution of the ACT96WC35PN is determined by strict alignment of the following parameters: connector type (plug with male pins), position count (22), shell size designation (13-35 and MIL size C), termination method (crimp), fastening mechanism (threaded), mounting configuration (free hanging in-line), contact finish (gold plating), and shielding requirement (shielded). The substitute parts identified maintain these core electrical and mechanical specifications, ensuring direct functional replacement within the MIL-DTL-38999 Series III circular connector family. Variations in shell finish material, contact finish thickness, operating temperature range, and RoHS compliance status are secondary parameters that do not preclude substitution but require evaluation based on specific application requirements.
Parameter Comparison
| Parameter | ACT96WC35PN (TE Connectivity) | CTVS06RF-13-35HA (Amphenol) | CTVS06RF-13-35P-506 (Amphenol) | D38999/26FC35PN (Glenair) | D38999/26FC35PNLC (Amphenol) | D38999/26WC35PNLC (Amphenol) |
|---|---|---|---|---|---|---|
| Connector Type | Plug, Male Pins | Plug, Male Pins | Plug, Male Pins | Connector | Plug Housing | Plug Housing |
| Number of Positions | 22 | 22 | 22 | Not Specified | 22 | 22 |
| Shell Size - Insert | 13-35 | 13-35 | 13-35 | Not Specified | 13-35 | 13-35 |
| Shell Size, MIL | C | Not Specified | Not Specified | Not Specified | C | C |
| Termination | Crimp | Crimp | Crimp | Not Specified | Crimp | Crimp |
| Fastening Type | Threaded | Threaded | Threaded | Not Specified | Threaded | Threaded |
| Mounting Type | Free Hanging (In-Line) | Free Hanging (In-Line) | Free Hanging (In-Line) | Not Specified | Free Hanging (In-Line) | Free Hanging (In-Line) |
| Contact Finish - Mating | Gold | Gold | Gold | Not Specified | Not Specified | Not Specified |
| Shielding | Shielded | Shielded | Shielded | Not Specified | Shielded | Shielded |
| Operating Temperature Range | -65°C ~ 175°C | -65°C ~ 200°C | -65°C ~ 200°C | Not Specified | -65°C ~ 200°C | -65°C ~ 175°C |
| Series | MIL-DTL-38999 Series III, ACT | MIL-DTL-38999 Series III, Tri-Start™ TV | MIL-DTL-38999 Series III, Tri-Start™ TV | Not Specified | MIL-DTL-38999 Series III, Tri-Start™ TV | MIL-DTL-38999 Series III, Tri-Start™ TV |
| Product Status | Discontinued at DiGi Electronics | Active | Active | Active | Active | Active |
| RoHS Status | RoHS non-compliant | ROHS3 Compliant | ROHS3 Compliant | Not Specified | RoHS non-compliant | RoHS non-compliant |
Engineering Selection Recommendations
CTVS06RF-13-35P-506 (Amphenol Aerospace Operations) is the primary substitute for the ACT96WC35PN. This part maintains identical core specifications: 22-position plug with male pins, 13-35 shell size, crimp termination, threaded fastening, free-hanging in-line mounting, gold-plated mating contacts, and shielding. The part is currently active in production with 1,057 units in stock. The operating temperature range extends to 200°C, providing enhanced thermal capability. ROHS3 compliance status offers environmental regulatory advantage over the original part.
CTVS06RF-13-35HA (Amphenol Aerospace Operations) serves as an alternative with identical core specifications and active product status. This variant features a higher contact finish thickness (100.0µin versus 50.0µin) and extended operating temperature to 200°C. The self-locking coupling nut feature provides additional mechanical security.
D38999/26FC35PN (Glenair) is available with 8,500 units in stock and active product status. Limited specification data is provided for this part; verification of 22-position configuration and shell size alignment is required prior to selection.
D38999/26FC35PNLC and D38999/26WC35PNLC (Amphenol Aerospace Operations) are plug housing components designed for male pins. These parts are not direct substitutes for the complete plug assembly but serve as housing replacements when contacts require separate procurement and assembly.
Frequently Asked Questions (FAQ)
Q: Can CTVS06RF-13-35P-506 directly replace ACT96WC35PN in existing applications?
A: Yes. Both parts share identical core specifications: 22-position configuration, 13-35 shell size, crimp termination, threaded fastening, free-hanging mounting, gold-plated contacts, and shielding. The CTVS06RF-13-35P-506 operates across the same temperature range as the original part and extends to 200°C maximum, providing compatibility with existing system designs.
Q: What is the difference between CTVS06RF-13-35HA and CTVS06RF-13-35P-506?
A: Both parts maintain identical core connector specifications. CTVS06RF-13-35HA features a contact finish thickness of 100.0µin (2.54µm) compared to 50.0µin (1.27µm) for CTVS06RF-13-35P-506. CTVS06RF-13-35HA includes a self-locking coupling nut feature. Both are ROHS3 compliant and rated to -65°C ~ 200°C.
Q: Are the plug housing parts D38999/26FC35PNLC and D38999/26WC35PNLC suitable replacements?
A: These parts are plug housings only and do not include contacts. They are not direct substitutes for the complete ACT96WC35PN assembly. These housings are used when replacing the connector shell while retaining or separately sourcing contacts.
Q: What is the significance of the Tri-Start™ TV series designation on Amphenol parts?
A: Tri-Start™ TV is Amphenol's designation for MIL-DTL-38999 Series III connectors. This series classification confirms compliance with military circular connector standards and ensures mechanical and electrical interchangeability within the specified shell size and position parameters.
Q: Does RoHS compliance status affect substitution suitability?
A: RoHS compliance is a regulatory and environmental consideration but does not affect electrical or mechanical compatibility. ROHS3-compliant alternatives (CTVS06RF-13-35HA and CTVS06RF-13-35P-506) provide environmental advantage over the non-compliant original part while maintaining full functional equivalence.
Q: What inventory availability should be considered for procurement?
A: CTVS06RF-13-35P-506 has 1,057 units in stock. CTVS06RF-13-35HA has 1,112 units available. D38999/26FC35PN has 8,500 units in stock. Inventory levels support immediate procurement for production and maintenance applications.
Q: Are there orientation differences between substitute parts?
A: ACT96WC35PN specifies orientation N (Normal). CTVS06RF-13-35HA specifies orientation A. CTVS06RF-13-35P-506 specifies orientation N (Normal). Orientation designation affects pin arrangement within the connector. Parts with matching orientation designations ensure pin-to-pin compatibility without reconfiguration.
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