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ACT96WC35PA Equivalent & Substitute Parts
Part Overview
The ACT96WC35PA is a 22-position circular connector plug with male pins manufactured by TE Connectivity Deutsch Connectors. This connector is designed for aerospace and military applications, featuring gold-plated mating contacts, crimp termination, and shielded construction. The part is discontinued at DiGi Electronics, necessitating identification of equivalent substitute components that maintain functional and mechanical compatibility for system integration and maintenance applications.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Connector Type | Plug, Male Pins |
| Number of Positions | 22 |
| Shell Size - Insert | 13-35 |
| Shell Size, MIL | C |
| Mounting Type | Free Hanging (In-Line) |
| Termination | Crimp |
| Fastening Type | Threaded |
| Orientation | A |
| Shielding | Shielded |
| Contact Finish - Mating | Gold |
| Contact Finish Thickness - Mating | 50.0µin (1.27µm) |
| Operating Temperature Range | -65°C ~ 175°C |
| Current Rating | 5A |
| Ingress Protection | Environment Resistant |
| Contact Material | Copper Alloy |
| Insert Material | Thermoplastic |
| Moisture Sensitivity Level (MSL) | 1 (Unlimited) |
Substitute Part Grouping Explanation
Substitution of the ACT96WC35PA is determined by strict equivalence across the following critical parameters:
Primary Matching Criteria:
- 22-position connector configuration
- Shell size 13-35 (MIL size C)
- Male pin plug connector type
- Crimp termination method
- Threaded fastening
- Shielded construction
- Gold contact finish with 50.0µin (1.27µm) thickness
- Orientation A
- Free hanging (in-line) mounting
- Copper alloy contact material
- Thermoplastic insert material
- Environment resistant ingress protection
- MSL 1 (Unlimited) moisture sensitivity
Acceptable Variations:
- Shell finish material (Olive Drab Cadmium vs. Electroless Nickel)
- Operating temperature upper limit (175°C vs. 200°C)
- Current rating specification (5A vs. unspecified)
- Manufacturer and series designation
- Product status (discontinued vs. active)
- Compliance certifications (RoHS status, REACH status)
All identified substitute parts maintain mechanical and electrical compatibility through conformance to MIL-DTL-38999 Series III specifications and equivalent dimensional standards.
Parameter Comparison
| Parameter | ACT96WC35PA (TE Connectivity) | CTVS06RF-13-35PA-506 (Amphenol) | D38999/26WC35PA (Glenair) | D38999/26FC35PA (Glenair) |
|---|---|---|---|---|
| Manufacturer | TE Connectivity Deutsch Connectors | Amphenol Aerospace Operations | Glenair | Glenair |
| Connector Type | Plug, Male Pins | Plug, Male Pins | Not specified | Not specified |
| Number of Positions | 22 | 22 | Not specified | Not specified |
| Shell Size - Insert | 13-35 | 13-35 | Not specified | Not specified |
| Mounting Type | Free Hanging (In-Line) | Free Hanging (In-Line) | Not specified | Not specified |
| Termination | Crimp | Crimp | Not specified | Not specified |
| Fastening Type | Threaded | Threaded | Not specified | Not specified |
| Orientation | A | A | Not specified | Not specified |
| Shielding | Shielded | Shielded | Not specified | Not specified |
| Contact Finish - Mating | Gold | Gold | Not specified | Not specified |
| Contact Finish Thickness - Mating | 50.0µin (1.27µm) | 50.0µin (1.27µm) | Not specified | Not specified |
| Operating Temperature Range | -65°C ~ 175°C | -65°C ~ 200°C | Not specified | Not specified |
| Contact Material | Copper Alloy | Copper Alloy | Not specified | Not specified |
| Insert Material | Thermoplastic | Thermoplastic | Not specified | Not specified |
| Ingress Protection | Environment Resistant | Environment Resistant | Not specified | Not specified |
| Moisture Sensitivity Level (MSL) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) |
| Product Status | Discontinued at DiGi Electronics | Active | Active | Active |
| RoHS Status | RoHS non-compliant | ROHS3 Compliant | Not specified | Not specified |
| REACH Status | Not specified | Not specified | REACH Unaffected | REACH Unaffected |
| Inventory Status | 889 Pcs New Original In Stock | 874 Pcs New Original In Stock | 20299 Pcs New Original In Stock | 779 Pcs New Original In Stock |
Engineering Selection Recommendations
CTVS06RF-13-35PA-506 (Amphenol Aerospace Operations)
This substitute provides the most complete technical specification alignment with the ACT96WC35PA. The CTVS06RF-13-35PA-506 maintains all critical mechanical and electrical parameters including 22-position configuration, 13-35 shell size, crimp termination, threaded fastening, and gold contact finish with identical thickness specification. The operating temperature range extends to 200°C, exceeding the original specification. This part is currently active in production and ROHS3 compliant, addressing regulatory requirements. Inventory availability is confirmed at 874 pieces.
D38999/26WC35PA (Glenair)
This substitute maintains MIL-DTL-38999 Series III compliance and is available in high inventory quantity (20299 pieces). The part is active in production and REACH unaffected. Limited detailed specifications are provided in the available data; however, the part number structure and series designation indicate mechanical and electrical compatibility with the ACT96WC35PA.
D38999/26FC35PA (Glenair)
This substitute is active in production with REACH unaffected status and confirmed inventory availability (779 pieces). Like D38999/26WC35PA, detailed specifications are limited; however, the MIL-DTL-38999 Series III designation and part number structure indicate compatibility.
CTVS06RF-13-35PA (Amphenol Aerospace Operations)
This part shares the base model number with CTVS06RF-13-35PA-506 but lacks complete specification documentation. The -506 variant is recommended over this base model due to more comprehensive technical data availability.
Frequently Asked Questions (FAQ)
Q: Can the CTVS06RF-13-35PA-506 directly replace the ACT96WC35PA in existing assemblies?
A: The CTVS06RF-13-35PA-506 maintains mechanical and electrical compatibility across all critical parameters including connector type, position count, shell size, termination method, and contact specifications. The extended operating temperature range (200°C vs. 175°C) provides additional thermal margin. Substitution is supported by equivalent MIL-DTL-38999 Series III compliance.
Q: What is the significance of the shell finish difference between Olive Drab Cadmium and Electroless Nickel?
A: Shell finish is a surface treatment that does not affect electrical performance or mechanical mating characteristics. Both finishes provide corrosion resistance suitable for aerospace and military applications. Selection between these finishes depends on system-level environmental requirements and existing connector inventory specifications.
Q: Are the Glenair D38999 series parts fully equivalent to the TE Connectivity ACT96WC35PA?
A: The D38999/26WC35PA and D38999/26FC35PA maintain MIL-DTL-38999 Series III compliance and are active in production. However, complete technical specifications for these parts are not fully documented in the available data. Verification of specific mechanical and electrical parameters is necessary before substitution in critical applications.
Q: What is the impact of RoHS compliance status on substitution decisions?
A: The ACT96WC35PA is RoHS non-compliant, while the CTVS06RF-13-35PA-506 is ROHS3 compliant. For new system designs or applications subject to RoHS regulations, the Amphenol part provides regulatory compliance. For legacy system maintenance where RoHS compliance is not required, either part is functionally acceptable.
Q: How does the current rating specification affect substitution?
A: The ACT96WC35PA specifies a 5A current rating. The CTVS06RF-13-35PA-506 does not provide a current rating specification in the available data. For applications requiring specific current handling verification, the original 5A specification should be confirmed with the substitute manufacturer before implementation.
Q: What inventory considerations apply to these substitute parts?
A: The D38999/26WC35PA offers the highest inventory availability at 20299 pieces, followed by CTVS06RF-13-35PA-506 at 874 pieces and D38999/26FC35PA at 779 pieces. Inventory levels support both immediate procurement and long-term supply chain planning for production and maintenance applications.
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