ACT96WB35SN-3025 Equivalent & Substitute Parts

Part Overview

The ACT96WB35SN-3025 is a 13-position circular connector plug with female sockets, manufactured by TE Connectivity Deutsch Connectors. This connector is designed for aerospace and military applications, featuring crimp termination, threaded fastening, and shielded construction. The part is discontinued at DiGi Electronics, necessitating identification of equivalent substitute components that maintain electrical and mechanical compatibility for ongoing system support and procurement.

Substiute Parts

ACT96WB35SN-3025

TE Connectivity Deutsch ConnectorsIn Stock: 888ACT96WB35SN-3025 Datasheet

Current PartRFQ

CTVS06RF-11-35S

Amphenol Aerospace OperationsIn Stock: 1140CTVS06RF-11-35S Datasheet

SimilarRFQ

D38999/26FB35SN

GlenairIn Stock: 1242D38999/26FB35SN Datasheet

SimilarRFQ

D38999/26FB35SN

GlenairIn Stock: 1242D38999/26FB35SN Datasheet

SimilarRFQ

D38999/26KB35SN

ConesysIn Stock: 1152D38999/26KB35SN Datasheet

SimilarRFQ

D38999/26KB35SN

ConesysIn Stock: 1152D38999/26KB35SN Datasheet

SimilarRFQ

D38999/26WB35SNLC

Amphenol Aerospace OperationsIn Stock: 806D38999/26WB35SNLC Datasheet

SimilarRFQ

TV06RW-11-35S

Amphenol Aerospace OperationsIn Stock: 2554TV06RW-11-35S Datasheet

SimilarRFQ

Key Parameters

Substitute Part Grouping Explanation

Substitution of the ACT96WB35SN-3025 is determined by strict alignment of the following critical parameters:

Mandatory Compatibility Parameters:

• Connector Type: Plug with Female Sockets
• Number of Positions: 13
• Shell Size - Insert: 11-35
• Shell Size, MIL: B
• Mounting Type: Free Hanging (In-Line)
• Termination: Crimp
• Fastening Type: Threaded
• Orientation: N (Normal)
• Contact Finish - Mating: Gold
• Shielding: Shielded
• Contact Material: Copper Alloy
• Ingress Protection: Environment Resistant

All identified substitute parts meet these mandatory parameters. Variations in shell material (composite versus metal), shell finish (olive drab cadmium versus passivated), operating temperature range, and RoHS compliance status do not preclude substitution when the core electrical and mechanical parameters align.

Parameter Comparison

Engineering Selection Recommendations

TV06RW-11-35S (Amphenol Aerospace Operations)

This substitute provides the closest functional equivalence to the ACT96WB35SN-3025. Both connectors share identical specifications for connector type, number of positions, shell size, mounting configuration, termination method, fastening type, orientation, contact finish, shielding, and operating temperature range. The TV06RW-11-35S is currently active in production with substantial inventory availability (2500 units). Both parts are RoHS non-compliant and carry identical ECCN and HTSUS classifications. The Tri-Start™ TV series designation indicates compatibility with MIL-DTL-38999 Series III specifications.

D38999/26KB35SN (Conesys)

This substitute meets all mandatory compatibility parameters and offers the extended operating temperature range of -65°C to 200°C, exceeding the original part's -65°C to 175°C specification. The D38999/26KB35SN features stainless steel construction with passivated finish and achieves ROHS3 compliance, providing environmental advantages over the original composite-shell design. Current inventory is 1064 units. This part is suitable for applications requiring enhanced temperature performance or regulatory compliance upgrades.

D38999/26WB35SNLC (Amphenol Aerospace Operations)

This substitute is a plug housing variant designed for female sockets with 13 positions and 11-35 shell size. It maintains the same mounting type, fastening method, and operating temperature range as the original part. The D38999/26WB35SNLC is actively produced with 733 units in stock. Note that this part is supplied without contacts and requires separate procurement of contact elements.

CTVS06RF-11-35S (Amphenol Aerospace Operations)

This substitute maintains the critical shell size (11-35) and mounting configuration. Detailed specifications for position count, termination method, and contact finish are not provided in available documentation. Current inventory is 1123 units. This part is suitable for applications where full specification alignment can be independently verified.

D38999/26FB35SN (Glenair)

This substitute maintains the shell size (11-35) and circular connector category. Detailed specifications for position count, termination method, and contact finish are not provided in available documentation. Current inventory is 1139 units. REACH status is unaffected. This part is suitable for applications where full specification alignment can be independently verified.

Frequently Asked Questions (FAQ)

Q: Can the TV06RW-11-35S directly replace the ACT96WB35SN-3025 in existing assemblies?

A: Yes. The TV06RW-11-35S meets all mandatory compatibility parameters: 13-position plug with female sockets, 11-35 shell size, free-hanging in-line mounting, crimp termination, threaded fastening, normal orientation, gold contact finish, shielded construction, and identical operating temperature range (-65°C to 175°C). Both parts conform to MIL-DTL-38999 Series III specifications.

Q: What is the difference between the D38999/26KB35SN and the original ACT96WB35SN-3025?

A: The D38999/26KB35SN shares all core electrical and mechanical parameters with the ACT96WB35SN-3025. Primary differences include shell material (stainless steel versus composite), shell finish (passivated versus olive drab cadmium), extended operating temperature range (-65°C to 200°C versus -65°C to 175°C), and RoHS compliance status (ROHS3 compliant versus non-compliant). These differences do not affect functional substitution for standard applications.

Q: Why is the D38999/26WB35SNLC listed as a substitute if it is a plug housing without contacts?

A: The D38999/26WB35SNLC is a plug housing component that maintains the same shell size, position count, mounting type, and operating temperature as the original part. It is listed as a substitute for applications where the housing assembly is the critical component. Contacts must be procured separately and are compatible with the 22D contact size specified for this housing.

Q: Are all substitute parts compliant with the same regulatory standards as the original ACT96WB35SN-3025?

A: No. The original part is RoHS non-compliant. The D38999/26KB35SN is ROHS3 compliant, offering regulatory advantages for new designs. The TV06RW-11-35S, D38999/26WB35SNLC, and D38999/26FB35SN maintain RoHS non-compliant status consistent with the original part. All parts carry identical ECCN (EAR99) and HTSUS (8536.69.4020) classifications, except D38999/26WB35SNLC which carries HTSUS 8538.90.8180.

Q: What is the significance of the Tri-Start™ TV series designation on the TV06RW-11-35S and D38999/26WB35SNLC?

A: The Tri-Start™ TV series is a product line designation from Amphenol Aerospace Operations that indicates compliance with MIL-DTL-38999 Series III specifications. This designation confirms that these parts meet the same military circular connector standards as the original ACT96WB35SN-3025 and are suitable for aerospace and military applications.

Q: Can the CTVS06RF-11-35S and D38999/26FB35SN be used as direct substitutes?

A: The CTVS06RF-11-35S and D38999/26FB35SN maintain the 11-35 shell size and circular connector category. However, detailed specifications for number of positions, termination method, contact finish, and other critical parameters are not fully documented in available data. These parts are suitable for applications where complete specification alignment can be independently verified through manufacturer documentation or testing.

Q: What inventory considerations should guide substitute part selection?

A: The TV06RW-11-35S offers the highest inventory availability at 2500 units, followed by D38999/26FB35SN and CTVS06RF-11-35S at 1139 and 1123 units respectively. The D38999/26KB35SN provides 1064 units, and D38999/26WB35SNLC provides 733 units. The original ACT96WB35SN-3025 has 820 units remaining in stock. Inventory levels should be evaluated against procurement timelines and application requirements.

Q: Are there any packaging differences between the substitute parts?

A: Yes. The D38999/26KB35SN is supplied in box packaging, while D38999/26WB35SNLC, CTVS06RF-11-35S, TV06RW-11-35S, and D38999/26FB35SN are supplied in bulk packaging. Packaging format may affect handling, storage, and integration into manufacturing workflows.