ACT96WB35PN Equivalent & Substitute Parts

Part Overview

The ACT96WB35PN is a 13-position circular connector plug with male pins, manufactured by TE Connectivity Deutsch Connectors. This connector is designed for aerospace and military applications, featuring crimp termination, threaded fastening, and gold-plated mating contacts. The part is discontinued at DiGi Electronics, necessitating identification of equivalent alternatives that maintain electrical and mechanical compatibility for system integration and maintenance applications.

Key Parameters

Parameter	Value
Connector Type	Plug, Male Pins
Number of Positions	13
Shell Size - Insert	11-35
Shell Size, MIL	B
Termination	Crimp
Fastening Type	Threaded
Mounting Type	Free Hanging (In-Line)
Contact Finish - Mating	Gold
Contact Finish Thickness - Mating	50.0µin (1.27µm)
Shielding	Shielded
Current Rating	5A
Operating Temperature	-65°C ~ 175°C
Ingress Protection	Environment Resistant
Contact Material	Copper Alloy
Moisture Sensitivity Level	1 (Unlimited)

Substitute Part Grouping Explanation

Substitution of the ACT96WB35PN is determined by strict equivalence across the following critical parameters:

Primary Compatibility Criteria:

Connector type: Plug with male pins
Position count: 13 positions
Shell size: 11-35 insert designation with MIL size B
Termination method: Crimp
Fastening: Threaded coupling
Mounting configuration: Free hanging (in-line)
Contact finish: Gold plating at 50.0µin (1.27µm) thickness
Shielding: Shielded configuration
Ingress protection: Environment resistant rating

Secondary Compatibility Parameters:

Contact material: Copper alloy
Moisture sensitivity: MSL 1 (unlimited)
Operating temperature range: Minimum -65°C to 175°C or higher
Current rating: 5A or higher

Substitute parts must satisfy all primary criteria and maintain compatibility with secondary parameters. Parts listed below meet these requirements with variations in shell material composition, shell finish, and manufacturer implementation while preserving mechanical and electrical interface compatibility.

Parameter Comparison

Parameter	ACT96WB35PN	TV06RW-11-35P	CTVS06RF-11-35P-506	D38999/26MB35PN	D38999/26FB35PN
Manufacturer	TE Connectivity Deutsch	Amphenol Aerospace	Amphenol Aerospace	Souriau-Sunbank by Eaton	ITT Cannon, LLC
Connector Type	Plug, Male Pins	Plug, Male Pins	Plug, Male Pins	Plug, Male Pins	Plug, Male Pins
Number of Positions	13	13	13	13	13
Shell Size - Insert	11-35	11-35	11-35	11-35	11-35
Termination	Crimp	Crimp	Crimp	Crimp	Crimp
Fastening Type	Threaded	Threaded	Threaded	Threaded	Threaded
Mounting Type	Free Hanging (In-Line)	Free Hanging (In-Line)	Free Hanging (In-Line)	Free Hanging (In-Line)	Free Hanging (In-Line)
Contact Finish - Mating	Gold	Gold	Gold	Gold	Gold
Contact Finish Thickness	50.0µin (1.27µm)	50.0µin (1.27µm)	50.0µin (1.27µm)	50.0µin (1.27µm)	50.0µin (1.27µm)
Shielding	Shielded	Shielded	Shielded	Shielded	Shielded
Contact Material	Copper Alloy	Copper Alloy	Copper Alloy	Copper Alloy	Copper Alloy
Operating Temperature	-65°C ~ 175°C	-65°C ~ 175°C	-65°C ~ 200°C	-65°C ~ 200°C	-65°C ~ 200°C
Ingress Protection	Environment Resistant	Environment Resistant	Environment Resistant	IP67 - Dust Tight, Waterproof	Environment Resistant
Current Rating	5A	Not Specified	Not Specified	5A	Not Specified
Moisture Sensitivity Level	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)
Product Status	Discontinued	Active	Active	Active	Active
RoHS Status	Non-compliant	Non-compliant	ROHS3 Compliant	Non-compliant	Non-compliant

Engineering Selection Recommendations

TV06RW-11-35P (Amphenol Aerospace Operations)

This substitute maintains identical operating temperature range (-65°C to 175°C) and shell finish (Olive Drab Cadmium) to the ACT96WB35PN. The part is currently active in production. Material composition differs with aluminum shell versus composite, but mechanical and electrical interfaces remain compatible. RoHS non-compliance status matches the original part. This substitute is suitable for direct replacement in existing aerospace and military applications where the original part is no longer available.

CTVS06RF-11-35P-506 (Amphenol Aerospace Operations)

This substitute provides extended operating temperature capability (-65°C to 200°C) and achieves ROHS3 compliance, offering environmental regulatory advantages over the original part. Shell finish is electroless nickel rather than olive drab cadmium. The part is active in production with higher inventory availability. Extended temperature range accommodates applications with elevated thermal requirements while maintaining all critical mechanical and electrical parameters.

D38999/26MB35PN (Souriau-Sunbank by Eaton)

This substitute matches the MIL size B designation and provides enhanced ingress protection (IP67 - Dust Tight, Waterproof) compared to the environment-resistant rating of the original part. Operating temperature extends to 200°C. Current rating of 5A matches the original specification. The part is active in production. Shell finish is nickel rather than olive drab cadmium. This substitute is appropriate for applications requiring superior moisture and dust protection.

D38999/26FB35PN (ITT Cannon, LLC)

This substitute utilizes aluminum alloy shell material with electroless nickel finish and extends operating temperature to 200°C. The part is active in production. Mechanical and electrical interfaces are fully compatible with the original ACT96WB35PN. Shell material composition differs from the original composite construction, but interface compatibility is maintained. This substitute is suitable for applications where aluminum construction is acceptable.

D38999/26WB35PNLC (Amphenol Aerospace Operations)

This part is a plug housing for male pins rather than a complete plug assembly. It is not a direct substitute for the ACT96WB35PN as it does not include contacts. This part is listed in the substitute group but requires separate contact procurement and assembly. Use only when housing replacement is the specific requirement.

Frequently Asked Questions (FAQ)

Q: Can TV06RW-11-35P be used as a direct replacement for ACT96WB35PN?

A: Yes. TV06RW-11-35P maintains identical connector type, position count, shell size, termination method, fastening type, mounting configuration, contact finish specification, and operating temperature range. The substitute is mechanically and electrically compatible for direct replacement in existing assemblies.

Q: What is the primary difference between CTVS06RF-11-35P-506 and the original ACT96WB35PN?

A: CTVS06RF-11-35P-506 extends the operating temperature range to 200°C (versus 175°C) and achieves ROHS3 compliance. Shell finish is electroless nickel instead of olive drab cadmium. All critical mechanical and electrical parameters remain equivalent.

Q: Does D38999/26MB35PN offer any performance advantages?

A: D38999/26MB35PN provides IP67 ingress protection (dust tight, waterproof) compared to the environment-resistant rating of ACT96WB35PN. Operating temperature extends to 200°C. These enhancements are beneficial for applications with elevated moisture exposure or thermal requirements.

Q: Why is D38999/26WB35PNLC listed as a substitute if it is only a housing?

A: D38999/26WB35PNLC is included in the substitute list as provided in the source data. This part is a plug housing for male pins and does not include contacts. It is not a complete substitute for the ACT96WB35PN. Use this part only when housing replacement is the specific requirement, with separate contact procurement.

Q: Are all substitute parts currently available?

A: All substitute parts listed are marked as active in production status. Inventory availability varies by manufacturer and distributor. TV06RW-11-35P, CTVS06RF-11-35P-506, D38999/26MB35PN, and D38999/26FB35PN are all available in stock quantities exceeding 900 units.

Q: What is the significance of the 50.0µin (1.27µm) contact finish thickness specification?

A: This specification defines the gold plating thickness on mating contacts. All substitute parts maintain this identical specification, ensuring consistent contact resistance, wear characteristics, and electrical performance across all equivalent options.

Q: Can substitutes be intermixed in the same assembly?

A: All listed substitutes are mechanically and electrically compatible with each other due to identical shell size, position count, and interface specifications. However, assembly design should maintain consistency in shell material, finish, and temperature rating based on application requirements.

Q: What does MSL 1 (Unlimited) mean for these connectors?

A: Moisture Sensitivity Level 1 indicates unlimited shelf life without special moisture control requirements. These connectors do not require desiccant packaging or controlled storage environments. All substitute parts maintain this same MSL rating.

Q: Are there RoHS compliance considerations for substitute selection?

A: CTVS06RF-11-35P-506 is ROHS3 compliant, while the original ACT96WB35PN and most other substitutes are RoHS non-compliant. For applications requiring RoHS compliance, CTVS06RF-11-35P-506 is the appropriate selection.

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