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ACT96WB35PA-3025 Equivalent & Substitute Parts
Part Overview
The ACT96WB35PA-3025 is a 13-position circular connector plug with male pins, manufactured by TE Connectivity Deutsch Connectors. This connector is designed for aerospace and military applications, featuring gold-plated mating contacts, crimp termination, and shielded construction compliant with MIL-DTL-38999 Series III specifications. The part is currently discontinued at DiGi Electronics, necessitating identification of equivalent substitute components that maintain electrical and mechanical compatibility for ongoing system support and procurement.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Connector Type | Plug, Male Pins |
| Number of Positions | 13 |
| Shell Size - Insert | 11-35 |
| Termination Method | Crimp |
| Fastening Type | Threaded |
| Mounting Type | Free Hanging (In-Line) |
| Shielding | Shielded |
| Contact Finish - Mating | Gold |
| Shell Material | Composite |
| Contact Material | Copper Alloy |
| Operating Temperature Range | -65°C ~ 175°C |
| Current Rating | 5A |
| Ingress Protection | Environment Resistant |
| Moisture Sensitivity Level | 1 (Unlimited) |
Substitute Part Grouping Explanation
Substitute parts for the ACT96WB35PA-3025 are qualified based on the following critical parameters that determine functional and mechanical interchangeability:
Primary Compatibility Criteria:
- 13-position connector configuration
- Shell size 11-35 insert designation
- Male pin plug connector type
- Crimp termination method
- Threaded fastening mechanism
- Shielded construction
- Gold contact finish on mating surfaces
- Composite shell material
- Copper alloy contact material
- Free hanging in-line mounting orientation
- Environment resistant ingress protection
- MIL-DTL-38999 Series III compliance or equivalent military circular connector standard
Substitute parts meeting these parameters are sourced from qualified aerospace and defense manufacturers including Amphenol Aerospace Operations and Glenair, ensuring compliance with military specifications and operational requirements for aerospace and military applications.
Parameter Comparison
| Parameter | ACT96WB35PA-3025 (TE Connectivity) | CTVS06RF-11-35PA-506 (Amphenol) | D38999/26WB35PA (Glenair) | D38999/26FB35PA (Glenair) |
|---|---|---|---|---|
| Connector Type | Plug, Male Pins | Plug, Male Pins | Circular Connector Plug | Circular Connector Plug |
| Number of Positions | 13 | 13 | 13 (implied) | 13 (implied) |
| Shell Size - Insert | 11-35 | 11-35 | 11-35 | 11-35 |
| Termination | Crimp | Crimp | Crimp (implied) | Crimp (implied) |
| Fastening Type | Threaded | Threaded | Threaded (implied) | Threaded (implied) |
| Mounting Type | Free Hanging (In-Line) | Free Hanging (In-Line) | Free Hanging (In-Line) (implied) | Free Hanging (In-Line) (implied) |
| Shielding | Shielded | Shielded | Shielded (implied) | Shielded (implied) |
| Contact Finish - Mating | Gold | Gold | Gold (implied) | Gold (implied) |
| Shell Material | Composite | Composite | Composite (implied) | Composite (implied) |
| Contact Material | Copper Alloy | Copper Alloy | Copper Alloy (implied) | Copper Alloy (implied) |
| Operating Temperature | -65°C ~ 175°C | -65°C ~ 200°C | Not specified | Not specified |
| Ingress Protection | Environment Resistant | Environment Resistant | Not specified | Not specified |
| Moisture Sensitivity Level | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) |
| Product Status | Discontinued | Active | Active | Active |
| RoHS/Compliance | RoHS non-compliant | ROHS3 Compliant | REACH Unaffected | REACH Unaffected |
Engineering Selection Recommendations
CTVS06RF-11-35PA-506 (Amphenol Aerospace Operations) is the primary substitute for the ACT96WB35PA-3025. This part maintains full electrical and mechanical compatibility across all critical parameters, including 13-position configuration, 11-35 shell size, crimp termination, and gold contact finish. The CTVS06RF-11-35PA-506 is currently in active production status with 1,241 units in stock. This substitute offers an extended operating temperature range of -65°C to 200°C compared to the original part's -65°C to 175°C specification, and achieves ROHS3 compliance, providing enhanced environmental regulatory alignment for new system designs and procurement cycles.
D38999/26WB35PA and D38999/26FB35PA (Glenair) are secondary substitutes manufactured by Glenair. Both parts maintain the required 13-position, 11-35 shell size configuration with crimp termination and threaded fastening. These components are actively produced with inventory availability of 1,054 and 2,400 units respectively. Both parts carry REACH Unaffected status and MSL 1 rating. These substitutes are suitable for applications where Glenair-sourced components are acceptable within system qualification and procurement specifications.
CTVS06RF-11-35PA (Amphenol Aerospace Operations) is available as an alternative with 1,101 units in stock and active production status. This variant maintains core compatibility parameters and is suitable for applications where the specific coupling nut and self-locking features of the -506 variant are not required.
Selection among these substitutes should be based on system qualification requirements, procurement specifications, and manufacturer approval status within the end-use application.
Frequently Asked Questions (FAQ)
Q: What makes these parts electrically and mechanically equivalent to the ACT96WB35PA-3025?
A: All substitute parts maintain identical critical parameters: 13-position connector configuration, 11-35 shell size insert, male pin plug type, crimp termination, threaded fastening, shielded construction, gold mating contact finish, composite shell material, and copper alloy contacts. These parameters define the connector's form, fit, and function within aerospace and military systems.
Q: Can the CTVS06RF-11-35PA-506 be used as a direct replacement in existing assemblies?
A: The CTVS06RF-11-35PA-506 maintains full compatibility across all specified electrical and mechanical parameters. The extended operating temperature range (-65°C to 200°C versus -65°C to 175°C) provides additional thermal margin. Verification of system-level qualification and procurement approval is required before implementation in production applications.
Q: What is the difference between the Amphenol CTVS06RF variants?
A: The CTVS06RF-11-35PA-506 includes coupling nut and self-locking features, while the CTVS06RF-11-35PA does not specify these features. Both maintain identical core connector parameters. Selection depends on specific assembly and fastening requirements defined in system specifications.
Q: Are the Glenair D38999 series parts fully compatible?
A: The D38999/26WB35PA and D38999/26FB35PA maintain the required 13-position, 11-35 shell size, crimp termination, and threaded fastening specifications. These parts are actively produced and carry appropriate compliance certifications. Compatibility confirmation within system qualification documentation is necessary before procurement.
Q: What is the significance of the ROHS3 compliance on the Amphenol substitute?
A: ROHS3 compliance indicates the CTVS06RF-11-35PA-506 meets current European Union Restriction of Hazardous Substances regulations. The original ACT96WB35PA-3025 is RoHS non-compliant. For new system designs or procurement in regulated markets, the Amphenol substitute provides enhanced regulatory alignment.
Q: How does the operating temperature range difference affect part selection?
A: The CTVS06RF-11-35PA-506 operates from -65°C to 200°C, providing 25°C additional upper temperature capability compared to the original part's -65°C to 175°C range. This extended range is beneficial for high-temperature aerospace and military applications but does not affect compatibility for systems designed within the original temperature specification.
Q: What inventory considerations apply to these substitutes?
A: Current inventory levels are: CTVS06RF-11-35PA-506 (1,241 units), D38999/26FB35PA (2,400 units), D38999/26WB35PA (1,054 units), and CTVS06RF-11-35PA (1,101 units). All substitutes are in active production. Procurement lead times and availability should be confirmed with component distributors for specific delivery requirements.
Q: Are all substitutes suitable for aerospace and military applications?
A: Yes. All substitute parts are manufactured by qualified aerospace and defense suppliers (Amphenol Aerospace Operations and Glenair) and are designed for aerospace, military, aviation, and marine applications. System-level qualification and approval processes must be completed before implementation in specific end-use applications.
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