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ACT96WA98PN Equivalent & Substitute Parts
Part Overview
The ACT96WA98PN is a 3-position circular connector plug with male pins manufactured by TE Connectivity Deutsch Connectors. This component is designed for aerospace and military applications requiring shielded, crimp-terminated connections with gold-plated mating surfaces. The part is discontinued at DiGi Electronics, necessitating identification of functionally equivalent alternatives that maintain electrical and mechanical compatibility within MIL-DTL-38999 Series III specifications.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Manufacturer Part Number | ACT96WA98PN |
| Connector Type | Plug, Male Pins |
| Number of Positions | 3 |
| Shell Size - Insert | 9-98 |
| Shell Size, MIL | A |
| Termination | Crimp |
| Mounting Type | Free Hanging (In-Line) |
| Fastening Type | Threaded |
| Shielding | Shielded |
| Current Rating | 7.5A |
| Operating Temperature Range | -65°C ~ 175°C |
| Contact Finish - Mating | Gold |
| Series | MIL-DTL-38999 Series III |
| RoHS Status | RoHS non-compliant |
Substitute Part Grouping Explanation
Substitution of the ACT96WA98PN is determined by strict adherence to the following critical parameters:
Mandatory Matching Parameters:
- Shell Size - Insert: 9-98
- Shell Size, MIL: A
- Number of Positions: 3
- Series: MIL-DTL-38999 Series III
- Mounting Type: Free Hanging (In-Line)
- Fastening Type: Threaded
- Shielding: Shielded
- Operating Temperature Range: -65°C ~ 175°C
- Termination: Crimp
The substitute part D38999/26WA98PNLC meets all mandatory parameters. This part is classified as a plug housing for male pins within the same MIL-DTL-38999 Series III specification family. Both components share identical shell size designations, position count, mounting configuration, and environmental operating specifications. The substitute maintains shielded construction and threaded fastening required for direct mechanical and electrical compatibility.
Parameter Comparison
| Parameter | ACT96WA98PN (Main Part) | D38999/26WA98PNLC (Substitute) |
|---|---|---|
| Manufacturer | TE Connectivity Deutsch Connectors | Amphenol Aerospace Operations |
| Connector Type | Plug, Male Pins | Plug Housing for Male Pins |
| Number of Positions | 3 | 3 |
| Shell Size - Insert | 9-98 | 9-98 |
| Shell Size, MIL | A | A |
| Termination Type | Crimp | Crimp (Contact Size 20) |
| Mounting Type | Free Hanging (In-Line) | Free Hanging (In-Line) |
| Fastening Type | Threaded | Threaded with Self-Locking Coupling Nut |
| Shielding | Shielded | Shielded |
| Operating Temperature Range | -65°C ~ 175°C | -65°C ~ 175°C |
| Series | MIL-DTL-38999 Series III, ACT | MIL-DTL-38999 Series III, Tri-Start™ TV |
| Product Status | Discontinued at DiGi Electronics | Active |
| RoHS Status | RoHS non-compliant | RoHS non-compliant |
| Moisture Sensitivity Level | 1 (Unlimited) | 1 (Unlimited) |
Engineering Selection Recommendations
Product Status Consideration: The ACT96WA98PN is discontinued at DiGi Electronics. The substitute part D38999/26WA98PNLC maintains active product status with Amphenol Aerospace Operations, ensuring continued availability and supply chain reliability.
Compliance and Certification: Both parts are RoHS non-compliant and carry identical Moisture Sensitivity Level (MSL) ratings of 1 (Unlimited). Both are classified under ECCN EAR99 for export control purposes. The substitute part carries REACH Affected status, which should be evaluated against project-specific regulatory requirements.
Mechanical and Electrical Compatibility: The substitute part maintains full compatibility across all critical parameters: shell size, position count, operating temperature range, shielding configuration, and fastening mechanism. The self-locking coupling nut feature on the substitute provides enhanced vibration resistance, beneficial for aerospace and military applications.
Inventory Availability: The substitute part D38999/26WA98PNLC has 1055 pieces in new original stock, compared to 979 pieces for the main part. This provides superior long-term availability for production and replacement requirements.
Frequently Asked Questions (FAQ)
Q: Can D38999/26WA98PNLC directly replace ACT96WA98PN in existing assemblies?
A: Yes. Both components share identical shell size (9-98), MIL size (A), position count (3), mounting type (free hanging in-line), fastening type (threaded), and operating temperature range (-65°C to 175°C). The substitute maintains shielded construction and crimp termination compatibility.
Q: What is the difference between a plug and a plug housing in this context?
A: The ACT96WA98PN is a complete plug assembly with male pins. The D38999/26WA98PNLC is a plug housing designed to accept male pins. Both components function as the male connector half in a mated pair and are mechanically and electrically compatible within the MIL-DTL-38999 Series III specification.
Q: Are the contact finishes equivalent?
A: The ACT96WA98PN specifies gold contact finish with 50.0µin (1.27µm) thickness at the mating surface. The D38999/26WA98PNLC is a housing component and does not include contacts. When populated with equivalent crimp contacts, the mating surface finish must be verified to match the 50.0µin specification.
Q: Does the self-locking coupling nut on the substitute affect compatibility?
A: No. The self-locking coupling nut is an enhancement feature that provides additional vibration resistance. It does not prevent mating with standard threaded connectors and maintains full mechanical compatibility with the original part's threaded fastening specification.
Q: What is the significance of the Tri-Start™ TV series designation on the substitute?
A: Tri-Start™ TV is Amphenol's designation for MIL-DTL-38999 Series III connectors. This designation indicates compliance with the same military specification as the ACT series, ensuring electrical and mechanical interchangeability.
Q: Are there any packaging differences between the main part and substitute?
A: The ACT96WA98PN packaging is not specified in the provided data. The D38999/26WA98PNLC is supplied in bulk packaging. Packaging format should be confirmed with the supplier based on assembly and handling requirements.
Q: Should RoHS compliance status affect the substitution decision?
A: Both parts carry identical RoHS non-compliant status. If RoHS compliance is a project requirement, neither part is suitable without alternative sourcing. The substitute's REACH Affected status should be evaluated against specific regulatory obligations in the intended market or application.
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