ACT96WA35SN-3025 Equivalent & Substitute Parts

Part Overview

The ACT96WA35SN-3025 is a 6-position circular connector plug with female sockets, manufactured by TE Connectivity Deutsch Connectors. This connector features crimp termination, gold-plated mating contacts, and is designed for aerospace and military applications per MIL-DTL-38999 Series III specifications. The part is discontinued at DiGi Electronics, necessitating identification of equivalent substitute components that maintain functional and electrical compatibility for ongoing system support and procurement.

Substiute Parts

ACT96WA35SN-3025

TE Connectivity Deutsch ConnectorsIn Stock: 964ACT96WA35SN-3025 Datasheet

Current PartRFQ

D38999/26FA35SN

GlenairIn Stock: 911D38999/26FA35SN Datasheet

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D38999/26KA35SN

Souriau-Sunbank by EatonIn Stock: 1159D38999/26KA35SN Datasheet

SimilarRFQ

D38999/26KA35SN

Souriau-Sunbank by EatonIn Stock: 1159D38999/26KA35SN Datasheet

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D38999/26MA35SN

Amphenol Aerospace OperationsIn Stock: 1128D38999/26MA35SN Datasheet

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D38999/26MA35SN

Amphenol Aerospace OperationsIn Stock: 1128D38999/26MA35SN Datasheet

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D38999/26WA35SNLC

Amphenol Aerospace OperationsIn Stock: 1215D38999/26WA35SNLC Datasheet

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Key Parameters

Substitute Part Grouping Explanation

Substitute parts for the ACT96WA35SN-3025 are qualified based on the following critical parameters that determine functional interchangeability:

Primary Compatibility Criteria:

• Number of Positions: 6
• Shell Size - Insert: 9-35
• Shell Size, MIL: A
• Connector Type: Plug, Female Sockets
• Termination: Crimp
• Fastening Type: Threaded
• Mounting Type: Free Hanging (In-Line)
• Shielding: Shielded
• Contact Finish - Mating: Gold
• Contact Material: Copper Alloy
• Ingress Protection: Environment Resistant
• Series Compliance: MIL-DTL-38999 Series III

The substitute parts listed below maintain these core parameters, ensuring mechanical fit, electrical performance, and environmental protection equivalent to the original component. Variations in shell finish, color, operating temperature range, and RoHS compliance status are noted where they differ from the main part.

Parameter Comparison

Engineering Selection Recommendations

D38999/26MA35SN (Amphenol Aerospace Operations)

This substitute is the primary equivalent for the ACT96WA35SN-3025. It maintains all critical mechanical and electrical parameters including 6-position configuration, 9-35 shell size, crimp termination, gold-plated contacts, and MIL-DTL-38999 Series III compliance. The D38999/26MA35SN is currently active in production with higher inventory availability (1082 Pcs). The extended operating temperature range (-65°C ~ 200°C) provides additional thermal margin compared to the original part. This substitute carries ROHS3 compliance, offering improved environmental compliance for new designs. The Tri-Start™ TV series designation indicates enhanced performance characteristics within the MIL-DTL-38999 Series III family.

D38999/26WA35SNLC (Amphenol Aerospace Operations)

This substitute is a plug housing variant designed for female sockets with the same 6-position, 9-35 shell size configuration. It is suitable for applications requiring housing-only components with self-locking coupling nut features. This part is currently active with the highest inventory availability (1106 Pcs). Note that contacts are not included with this housing component. The aluminum shell material and cadmium finish match the original part's environmental protection specifications. This option is appropriate for system rebuilds or connector assembly applications.

D38999/26KA35SN (Souriau-Sunbank by Eaton)

This substitute maintains full mechanical and electrical compatibility with the ACT96WA35SN-3025 across all critical parameters. It is currently active in production with high inventory availability (1079 Pcs) and carries ROHS3 compliance certification. This option provides an alternative source from a qualified aerospace connector manufacturer within the MIL-DTL-38999 Series III specification family.

D38999/26FA35SN (Glenair)

This substitute maintains all critical mechanical and electrical parameters for direct replacement. It is currently active in production with inventory availability of 887 Pcs. This option provides an alternative source from a qualified connector manufacturer within the MIL-DTL-38999 Series III specification family.

Frequently Asked Questions (FAQ)

Q: Can D38999/26MA35SN be used as a direct replacement for ACT96WA35SN-3025?

A: Yes. The D38999/26MA35SN maintains all critical compatibility parameters: 6-position configuration, 9-35 shell size, crimp termination, gold-plated contacts, threaded fastening, free-hanging mounting, and shielded design. Both connectors comply with MIL-DTL-38999 Series III specifications. The primary differences are shell finish (electroless nickel versus olive drab cadmium) and extended operating temperature range (-65°C ~ 200°C versus -65°C ~ 175°C).

Q: What is the difference between D38999/26MA35SN and D38999/26WA35SNLC?

A: The D38999/26MA35SN is a complete plug connector with female sockets and integrated contacts. The D38999/26WA35SNLC is a plug housing component designed to accept female sockets; contacts are not included. The housing variant is used in applications requiring separate contact assembly or connector rebuilds. Both maintain the same 6-position, 9-35 shell size configuration and MIL-DTL-38999 Series III compliance.

Q: Are all substitute parts RoHS compliant?

A: No. The ACT96WA35SN-3025 and D38999/26WA35SNLC are RoHS non-compliant. The D38999/26MA35SN, D38999/26KA35SN, and D38999/26FA35SN carry ROHS3 compliance or are unaffected by REACH regulations. RoHS compliance status should be verified against specific program requirements before selection.

Q: Do all substitute parts support the same current rating?

A: The ACT96WA35SN-3025 specifies a 5A current rating. Current ratings for D38999/26FA35SN, D38999/26KA35SN, D38999/26MA35SN, and D38999/26WA35SNLC are not specified in available documentation. Electrical performance characteristics should be confirmed through manufacturer datasheets or technical specifications for applications with defined current requirements.

Q: What is the operating temperature range for substitute parts?

A: The ACT96WA35SN-3025 operates from -65°C to 175°C. The D38999/26MA35SN extends this range to -65°C ~ 200°C. Operating temperature ranges for D38999/26FA35SN and D38999/26KA35SN are not specified in available documentation. The D38999/26WA35SNLC matches the original specification at -65°C ~ 175°C. Temperature requirements should be confirmed against application specifications before final selection.

Q: Can substitute parts be intermixed in the same connector assembly?

A: All substitute parts maintain the same 6-position, 9-35 shell size, and MIL-DTL-38999 Series III compliance, ensuring mechanical interchangeability. However, mixing different manufacturers' components in a single assembly should be evaluated against specific system requirements and qualification standards. Connector assembly practices and mating interface specifications should be reviewed to ensure compatibility.

Q: What packaging options are available for substitute parts?

A: The ACT96WA35SN-3025 is available in unspecified packaging. Substitute parts are available in bulk packaging: D38999/26FA35SN, D38999/26KA35SN, D38999/26MA35SN, and D38999/26WA35SNLC. Specific packaging quantities and configurations should be confirmed with suppliers based on procurement requirements.

Q: Are all substitute parts suitable for aerospace and military applications?

A: Yes. All substitute parts are qualified for aerospace and military applications. The D38999/26MA35SN and D38999/26WA35SNLC are explicitly designated for aerospace, aviation, marine, and military use. All parts comply with MIL-DTL-38999 Series III specifications, which is the primary qualification standard for military circular connectors. Application-specific qualification requirements should be verified against program documentation.