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ACT96MH35SN Equivalent & Substitute Parts
Part Overview
The ACT96MH35SN is a 100-position circular connector plug with female sockets manufactured by TE Connectivity Deutsch Connectors. This connector is designed for aerospace and military applications, featuring crimp termination, threaded fastening, and shielded construction with gold-plated mating contacts. The part is discontinued at DiGi Electronics, necessitating identification of equivalent substitute components that maintain electrical and mechanical compatibility for ongoing system support and procurement.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Manufacturer Part Number | ACT96MH35SN |
| Manufacturer | TE Connectivity Deutsch Connectors |
| Category | Circular Connectors |
| Series | MIL-DTL-38999 Series III, ACT |
| Connector Type | Plug, Female Sockets |
| Number of Positions | 100 |
| Shell Size - Insert | 23-35 |
| Shell Size, MIL | H |
| Mounting Type | Free Hanging (In-Line) |
| Termination | Crimp |
| Fastening Type | Threaded |
| Shielding | Shielded |
| Current Rating | 5A |
| Operating Temperature | -65°C ~ 200°C |
| Contact Finish - Mating | Gold |
| Contact Finish Thickness - Mating | 50.0µin (1.27µm) |
| Shell Material | Composite |
| Shell Finish | Nickel |
| Contact Material | Copper Alloy |
| Insert Material | Thermoplastic |
| Applications | Aerospace, Military |
| Moisture Sensitivity Level (MSL) | 1 (Unlimited) |
| ECCN | EAR99 |
| HTSUS | 8536.69.4020 |
Substitute Part Grouping Explanation
Substitute parts for the ACT96MH35SN are identified based on strict equivalence of the following critical parameters:
Electrical Compatibility Parameters:
- Number of Positions: 100
- Current Rating: 5A
- Contact Finish - Mating: Gold
- Contact Material: Copper Alloy
Mechanical Compatibility Parameters:
- Shell Size - Insert: 23-35
- Shell Size, MIL: H
- Connector Type: Plug, Female Sockets
- Termination: Crimp
- Fastening Type: Threaded
- Shielding: Shielded
Environmental & Regulatory Parameters:
- Operating Temperature: -65°C ~ 200°C
- Moisture Sensitivity Level: 1 (Unlimited)
- ECCN: EAR99
- HTSUS: 8536.69.4020
- Applications: Aerospace, Military
The substitute parts D38999/26FH35SN and D38999/26WH35SN, both manufactured by Glenair, maintain equivalence across all specified electrical and mechanical parameters. These parts are manufactured to MIL-DTL-38999 specifications and are currently active in production, providing viable alternatives to the discontinued ACT96MH35SN.
Parameter Comparison
| Parameter | ACT96MH35SN (TE Connectivity) | D38999/26FH35SN (Glenair) | D38999/26WH35SN (Glenair) |
|---|---|---|---|
| Category | Circular Connectors | Circular Connectors | Circular Connectors |
| Connector Type | Plug, Female Sockets | Plug, Female Sockets | Plug, Female Sockets |
| Number of Positions | 100 | 100 | 100 |
| Shell Size - Insert | 23-35 | 23-35 | 23-35 |
| Shell Size, MIL | H | H | H |
| Termination | Crimp | Crimp | Crimp |
| Fastening Type | Threaded | Threaded | Threaded |
| Shielding | Shielded | Shielded | Shielded |
| Current Rating | 5A | 5A | 5A |
| Operating Temperature | -65°C ~ 200°C | -65°C ~ 200°C | -65°C ~ 200°C |
| Contact Finish - Mating | Gold | Gold | Gold |
| Contact Material | Copper Alloy | Copper Alloy | Copper Alloy |
| Moisture Sensitivity Level | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) |
| ECCN | EAR99 | EAR99 | EAR99 |
| HTSUS | 8536.69.4020 | 8536.69.4020 | 8536.69.4020 |
| Product Status | Discontinued at DiGi Electronics | Active | Active |
| Inventory Availability | 1111 Pcs | 5300 Pcs | 754 Pcs |
Engineering Selection Recommendations
D38999/26FH35SN (Glenair) - Primary Substitute
The D38999/26FH35SN is the recommended primary substitute for the discontinued ACT96MH35SN. This part maintains complete electrical and mechanical equivalence across all specified parameters. The component is currently in active production status with substantial inventory availability (5300 units). Regulatory compliance is confirmed through EAR99 classification and REACH unaffected status. The part is manufactured to MIL-DTL-38999 specifications, ensuring aerospace and military application suitability.
D38999/26WH35SN (Glenair) - Secondary Substitute
The D38999/26WH35SN serves as a secondary substitute option, providing identical electrical and mechanical specifications to the primary substitute. This part is also in active production with confirmed inventory (754 units). Regulatory compliance matches the primary substitute with EAR99 classification and REACH unaffected status. Selection between the two Glenair options should be based on procurement lead times and inventory availability requirements.
Both substitute parts eliminate the risk associated with the discontinued ACT96MH35SN status while maintaining full compatibility with existing aerospace and military system designs.
Frequently Asked Questions (FAQ)
Q: What makes D38999/26FH35SN and D38999/26WH35SN equivalent to ACT96MH35SN?
A: Both Glenair parts maintain equivalence through identical specifications across critical electrical parameters (100 positions, 5A current rating, gold-plated copper alloy contacts), mechanical parameters (shell size H, 23-35 insert, crimp termination, threaded fastening, shielded construction), and environmental ratings (-65°C to 200°C operating temperature, MSL 1). All three parts conform to MIL-DTL-38999 specifications and carry identical regulatory classifications (EAR99, HTSUS 8536.69.4020).
Q: Are there differences between the two Glenair substitute parts?
A: The D38999/26FH35SN and D38999/26WH35SN are electrically and mechanically identical. The primary distinction is inventory availability, with D38999/26FH35SN offering 5300 units and D38999/26WH35SN offering 754 units. Selection should be based on procurement requirements and lead time considerations.
Q: Can these substitute parts be used in existing ACT96MH35SN applications without modification?
A: Yes. The substitute parts maintain complete compatibility with existing connector interfaces, mating components, and system designs. No modifications to cable assemblies, backshells, or mounting hardware are required.
Q: What is the significance of the MIL-DTL-38999 specification?
A: MIL-DTL-38999 is the military specification governing circular connector design and performance. All three parts (ACT96MH35SN and both Glenair substitutes) comply with this specification, ensuring standardized electrical performance, mechanical durability, and environmental resistance required for aerospace and military applications.
Q: Why is the ACT96MH35SN discontinued?
A: The part is discontinued at DiGi Electronics. The Glenair equivalents (D38999/26FH35SN and D38999/26WH35SN) are currently in active production, providing continuity for ongoing system support and new procurement requirements.
Q: Are there any compliance or certification differences between the main part and substitutes?
A: All three parts share identical regulatory classifications (EAR99, HTSUS 8536.69.4020, MSL 1). The Glenair substitutes carry REACH unaffected status, confirming compliance with European chemical regulations. No compliance gaps exist between the discontinued part and its active substitutes.
Q: What packaging format is available for the substitute parts?
A: Both Glenair substitute parts are supplied in bulk packaging, suitable for production assembly and integration into aerospace and military systems.
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